Chevrolet Sonic Repair Manual: Control Solenoid Valve and Transmission Control Module Assembly Replacement
- Removal Procedure
-
- Remove the transmission control valve body cover. Refer to Control Valve Body Cover Replacement.
- Disconnect the output speed sensor electrical connector (2).
- Disconnect the shift position switch electrical connector (3).
- Disconnect the input speed sensor electrical connector (1).
- Remove the 3 control solenoid valve assembly bolts (1) M5 x 40.5.
- Remove the 12 control solenoid valve assembly bolts (2) M6 x 97.
- Remove the control solenoid valve assembly with transmission control module (3).
- Remove the control solenoid valve assembly filter plate (4). Discard the filter plate. It is not reusable.
- Inspect the pressure switch seals for damage or contamination. Replace the control solenoid valve assembly as necessary.
- Inspect the channel plate bolt pass through holes for damage or burnelling. Any damage could cause leaking. Replace as necessary.
Caution:
Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination.
- Installation Procedure
-
- Install a NEW control solenoid valve assembly filter plate (4) to prevent fluid leaks past the fluid seals.
- Install the control solenoid valve assembly with transmission control module (3).
- Hand start the control valve body bolts (1, 2).
- Secure the 12 control solenoid valve assembly bolts (2) M6 x 97
and tighten in sequence to 12 Y (106 lb in)
.
- Secure the 3 control valve body bolts (1) M5 x 40.5
and tighten in sequence to 7 Y (62 lb in)
.
- Connect the input speed sensor electrical connector (1).
- Connect the output speed sensor electrical connector (2).
- Install the transmission control valve body cover. Refer to Control Valve Body Cover Replacement.
- After repairs, refer to Control Module References for programming and set up procedures.
- Perform the transmission adaptive values learn. Refer to Transmission Adaptive Values Learn.
Caution:
Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination.
Caution:
Refer to Fastener Caution.
Control Solenoid Valve and Transmission Control Module Assembly Programming
and Setup (6T30/6T40/6T45/6T50)
The following service procedures require either a programming or a setup event
be performed for a complete repair. The transmission control module (TCM) is part
of the control solenoid valve ...
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Transmission Control Lever Boot Replacement
Callout
Component Name
Preliminary Procedure
Remove the front floor console. Refer ...
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Front passenger window switch
Left rear window switch
Right rear window switch
Window regulator motors in each of the doors
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...
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Rear Window Wiper Motor Grommet Replacement
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Component Name
Preliminary Procedure
Remove the rear window wiper motor. Refer to Rear Window Wiper Motor
Replacement.
1
Rear Window Wiper Mot ...
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Battery Negative Cable Disconnection and Connection
Callout
Component Name
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Tu ...
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