Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Installation

Special Tools

EN-652 Flywheel Holder
EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

Clean the thread in the crankshaft.

Install the crankshaft position reluctor ring (1).

Install the flywheel (2).
Install the EN-652 holder (1).

Caution:

Refer to Fastener Caution.

Caution:

Refer to Torque-to-Yield Fastener Caution.

Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:

First pass to 35 Y (26 lb ft)
.
Second pass to additional 30°
.
Third pass to an additional 15°
.

Remove the EN-652 holder.

Engine Cover Replacement

Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the ...

Engine Flywheel Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove an ...

Other materials:

Hood Adjustment
Hood Adjustment Callout Component Name 1 Hood Caution: Refer to Fastener Caution. Procedure Loosen the 4 hood hinge nuts. Adjust the hood in order to obtain an even gap on both sides between ...

Wheel Drive Shaft Inner Joint Inspection
Inspection Procedure Remove the front wheel drive shaft inner joint and boot. Refer to Front Wheel Drive Shaft Replacement. Remove the wheel drive shaft tripod bushing (1) from the tripod housing (3). Remove the wheel drive shaft tripod housi ...

Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area. Warning: Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label a ...

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