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Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement (Steel Tank)

Chevrolet Sonic Repair Manual / Powertrain / Internal Combustion Powertrain Control / Engine Control / General / Fuel Tank Filler Pipe Replacement (Steel Tank)

Removal Procedure

    Remove the fuel filler door housing. Refer to
  1. Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
  2. Remove the bracket fastener (1).

  3. Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  4. Remove the fuel tank filler pipe bracket fastener (1).
  5. Remove the vent hose clamp (2) and vent hose.
  6. Loosen the filler pipe hose clamp (3).

  7. Remove the fuel tank filler pipe (1).
Installation Procedure

    Install the fuel tank filler pipe (1).
  1. Install the fuel tank filler pipe (1).

    2. Caution:

    Refer to Fastener Caution.

  2. Tighten hose clamp (3) to 4 Y(35 lb in)

    .

  3. Install the vent hose clamp (2) and vent hose.
  4. Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)

    .



  5. Install the bracket fastener (1) and tighten to 9 Y(89 lb in)

    .

  6. Install the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
Fuel Tank Filler Pipe Replacement
Removal Procedure Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank filler pip ...

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Other materials:

Special Tools
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Exhaust Manifold Heat Shield Replacement (LUV)
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Automatic Transmission Shift Lock Control Function Check
Warning: When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. Before starting this check, be sure there is enough room around the vehicle. It should be parked on a level surface. Apply the parking brake. Be read ...

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