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Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement

Chevrolet Sonic Repair Manual / Powertrain / Internal Combustion Powertrain Control / Engine Control / General / Fuel Tank Filler Pipe Replacement

Removal Procedure

    Remove the bracket fastener (1).
  1. Remove the bracket fastener (1).

  2. Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the fuel tank filler pipe bracket fastener (1).
  4. Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
  5. Loosen the filler pipe hose clamp (3).

  6. Remove the fuel tank filler pipe (1).
Installation Procedure

    Install the fuel tank filler pipe (1).
  1. Install the fuel tank filler pipe (1).

    2. Caution:

    Refer to Fastener Caution.

  2. Tighten hose clamp (3) to 4 Y(35 lb in)

    .

  3. Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
  4. Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)

    .



  5. Install the bracket fastener (1) and tighten to 9 Y(89 lb in).

Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors Warning. Note: The fuel tank must be drained with a suitable, commercially-available fuel removal unit and suction hose - follow saf ...

Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift ...

Other materials:

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