Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring tool, remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2).
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN-48279 fuel sender lock ring tool, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to
Fuel Tank Filler Door Latch Housing Replacement.
Remove the bracket fastener (1).
Lift ...
Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to
Fuel Pres ...
Other materials:
Cruise Control Switch Replacement
Cruise Control Switch Replacement
Callout
Component Name
Preliminary Procedure
Remove the steering wheel inflatable restraint module. Refer to
Airbag Steering Wheel Module Replacement.
1
Steer ...
P-Metric Sized Tires Description
245/50r16953typeloadindep-passengerttemporarylt-lighttruckspeedsymbolsectionwidth(millimeters)235245275construction(sectionwidth)ddagonal(bas)40sectionwidthsectionheight
Replacement tires should be of the same tire performance criteria (TPC) specification
number. This will ensure the same size, ...
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 2)
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement
Callout
Component Name
Special Tools
DT-46620 Seal Installer
For equivalent regional tools, refer to Special
Tools.
1
3? Reverse and ...
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