Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement (Steel Tank)

Chevrolet Sonic Repair Manual / Powertrain / Internal Combustion Powertrain Control / Engine Control / General / Fuel Tank Fuel Pump Module Replacement (Steel Tank)

Special Tools

EN-48279 Fuel Sender Lock Ring Wrench

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
  2. Remove the fuel tank. Refer to Fuel Tank Replacement.


  3. Disconnect the electrical connectors (1).
  4. Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.


  5. Using the EN-48279 fuel sender lock ring wrench , remove the lock ring (1) by turning counter-clockwise.


  6. Remove the fuel pump module (1) and O-ring (2). Discard the seal.
Installation Procedure

    Install a NEW O-ring (2) and the fuel pump module
  1. Install a NEW O-ring (2) and the fuel pump module (1).

  2. Using the EN 48279 wrench, install the lock ring (1) by turning clockwise.

  3. Connect the electrical connectors (1).
  4. Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
  5. Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Fuel Pump Module Replacement
Special Tools EN-48279 Fuel Sender Lock Ring Tool For equivalent regional tools, refer Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel P ...

Fuel Tank Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Relieve the fuel pressure. Refer to Fuel Pressure Relie ...

Other materials:

Recommended Fuel
Use regular unleaded gasoline with a posted octane rating of 87 or higher. If the octane rating is less than 87, an audible knocking noise may be heard. If this occurs, use a gasoline rated at 87 octane or higher as soon as possible. If heavy knocking is heard when using gasoline with a higher ...

Driver or Passenger Seat Cushion Heater Replacement
Driver or Passenger Seat Cushion Heater Replacement Callout Component Name Warning: Refer to SIR Warning. Preliminary Procedures Remove the driver or passenger seat. Refer to Driver or Passenger Seat Removal a ...

Rear Brake Hose Replacement (Axle to Caliper)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Install ...

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