Chevrolet Sonic Repair Manual: Throttle Body Assembly Installation
- Install a NEW throttle body seal.
- Install the throttle body (1).
- Install the 4 throttle body bolts (2) and tighten to 8 Y (71 lb in)
.
Caution:
Refer to Fastener Caution.
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Throttle Body Assembly Removal
Remove the 4 throttle body bolts (2).
Remove the throttle body (1).
Remove the throttle body seal.
...
Other materials:
Dome Lamp Bulb Replacement
Dome Lamp Bulb Replacement
Callout
Component Name
Preliminary Procedure
Remove the windshield header courtesy lamp. Refer to Windshield Header
Courtesy Lamp Replacement
1
Dome Lamp Bulb
...
Valve Guide Reaming, and Valve and Seat Grinding
Valve Cleaning Procedure
Use soft bristle wire brush to clean any carbon build-up from the valve
head. DO NOT use a wire brush on any part of the valve stem. The valve stem
is chrome plated to provide enhanced wear characteristics. Wire brushing
the stem could remove the chr ...
Synchronizers Assemble
1st/2nd Gear Synchronizer
iv
Note: When servicing the synchronizers, retain them in the
same order that they are removed. Keep the synchronizer components together
and mark them to identify correct location.
Install the synchronizer inserts (1) into ...
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