Chevrolet Sonic Repair Manual: Main Shaft Disassemble (Gen 2)
Special Tools
69604356 Gear Pullers
For equivalent regional tools, refer to Special Tools.
- Remove the 1st gear thrust washer (1) and the 1st gear (2)
using 69604356 pullersand a hydraulic press.
ii
- Remove the following components:
- 1st gear bearing assembly (1)
- 1st/2nd gear inner blocking ring (2)
- 1st/2nd gear intermediate cone ring (3)
- 1st/2nd gear outer blocking ring (4)
Remove and discard the 1st/2nd gear synchronizer assembly
retaining ring (1).
Remove the 1st/2nd gear synchronizer assembly (1) and 2nd
gear assembly (2) as a unit using 69604356 pullersand a hydraulic press.
Separate the following components:
- 1st/2nd gear synchronizer assembly (1)
- 1st/2nd gear outer blocking ring (2)
- 1st/2nd gear intermediate cone ring (3)
- 1st/2nd gear inner blocking ring (4)
- 2nd gear assembly (5)
Remove the following components:
- 2nd gear bearing assembly (1)
- 3rd gear thrust washer retaining ring (2)
- 3rd gear thrust washer (3)
- 3rd gear assembly (4)
- 3rd gear bearing assembly (5)
- 3rd gear inner blocking ring (6)
- 3rd gear intermediate blocking ring (7)
- 3rd gear outer blocking ring (8)
Remove and discard the 3rd/4th gear synchronizer assembly
retaining ring (1) and the 3rd/4th gear synchronizer assembly thrust washer (2).
Remove the 3rd/4th gear synchronizer assembly (1) and the
4th gear assembly (2) as a unit using 69604356 pullersand a hydraulic press.
Separate the following components:
- 3rd/4th gear synchronizer assembly (1)
- 4th gear outer blocking ring (2)
- 4th gear intermediate blocking ring (3)
- 4th gear inner blocking ring (4)
- 4th gear assembly (5)
Remove the 4th gear bearing assembly (1).
Table 1:
1st Gear Removal
Table 2:
1st Gear Blocking Rings Removal
Table 3:
1st and 2nd Gear Synchronizer Hub Retaining Ring
Removal
Table 4:
1st ...
Special Tools
DT-527-A Adjuster or 5mm drill bit
For equivalent regional tools, refer to Special Tools.
Note: Not using the specified tools may lead to shift system mis-adjustment.
...
Other materials:
How to Wear Safety Belts Properly
This section is only for people of adult size.
There are special things to know about safety belts and children. And there are
different rules for smaller children and infants. If a child will be riding in the
vehicle, see Older Children or Infants and Young Children.
Follow those rules ...
Front Wheelhouse Liner Replacement (Front)
Front Wheelhouse Liner Replacement
Callout
Component Name
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
1
Front Wheelhouse Liner Scr ...
Steering Wheel Airbag Coil Replacement
Steering Wheel Airbag Coil Replacement
Callout
Component Name
Preliminary Procedures
Remove the steering wheel. Refer to Steering Wheel Replacement.
Remove the steering column upper trim cover. Refer to Steering Column
...
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