Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Main Shaft Disassemble (Gen 2)

Special Tools

69604356 Gear Pullers

For equivalent regional tools, refer to Special Tools.


    Remove the 1st gear thrust washer (1) and the 1st gear (2)
  1. Remove the 1st gear thrust washer (1) and the 1st gear (2) using 69604356 pullersand a hydraulic press.

  2. ii
  3. Remove the following components:

  • Remove and discard the 1st/2nd gear synchronizer assembly retaining ring (1).

  • Remove the 1st/2nd gear synchronizer assembly (1) and 2nd gear assembly (2) as a unit using 69604356 pullersand a hydraulic press.


  • Separate the following components:

  • Remove the following components:

  • Remove and discard the 3rd/4th gear synchronizer assembly retaining ring (1) and the 3rd/4th gear synchronizer assembly thrust washer (2).

  • Remove the 3rd/4th gear synchronizer assembly (1) and the 4th gear assembly (2) as a unit using 69604356 pullersand a hydraulic press.


  • Separate the following components:

  • Remove the 4th gear bearing assembly (1).
  • Main Shaft Disassemble (Gen 1)
    Table 1: 1st Gear Removal Table 2: 1st Gear Blocking Rings Removal Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal Table 4: 1st ...

    Manual Transmission Shift Lever Cable Adjustment
    Special Tools DT-527-A Adjuster or 5mm drill bit For equivalent regional tools, refer to Special Tools. Note: Not using the specified tools may lead to shift system mis-adjustment. ...

    Other materials:

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    Removal Procedure Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove engine cover. Refer to Engine Cover Replacement. Remove the fuel feed pipe from fuel injection fuel rail. Refer to Fuel Feed Pipe Replacement. Re ...

    Air Cleaner Outlet Duct Replacement
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    Adding engine oil
    Fig. 165 Engine compartment: engine oil filling opening cover (example) Observe the safety precautions > General information. Turn the engine off Open the hood Unscrew the cap for the engine oil filler opening > fig. 165. Carefully add 0.5 quart (0.5 liter) of the correct oil Clo ...

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