Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Special Tools

Illustration

Tool Number/Description


207649

Rod Hairpins


547324

Flange Screws


EN-232

KM-232

J-21867-L40

Oil Pressure Check Adapter


EN-235-6

KM-235-6

Installer


EN-328–B

GE-328-B

KM-328-B

GE-6125-1B

Remover


EN-422

KM-422

83 94 959

Installer


EN-498–B

GE-21867-A

J-21867-A

KM-498-B

CH-48027

Pressure Gauge and Adapter Set


EN-652

KM-652

Flywheel Holder


EN-658-1

KM-658-1

J-35264

Installer


EN-796

KM-796-A

Dismantler


CH-807

KM-807

Closure Plugs


EN-840

KM-840

J-36017

83 94 157

Remover


EN-845

KM-845

Suction Device


EN-849

KM-849

Assembly Tray


EN-958

KM-958

Valve Stem Seal Installer


EN-6009

KM-6009

83 96 335

J-43301

Remover/Installer


EN-6333

KM-6333

Locking Pin


EN-6340

KM-6340

Locking Tool


EN-6349

KM-6349

Locking Pin


EN-6351

KM-6351

Assembly Sleeves


EN-6361

KM-6361

Feeler Gauge Set


EN-6624

KM-6624

Remover


EN-6625

KM-6625

Flywheel Locking Device


EN-6628-A

KM-6628-A

Locking Tool


EN-8087

J-8087

Cylinder Bore Gauge


EN-28467-B

J-28467-B

Universal Engine Support Fixture


EN-34730-91

KM-34730-91

Pressure Tester


EN-36857

J-36857

Engine Lift Bracket


EN-43405

J-43405

Support Foot Set


EN-45000

KM-45000

J-45000

Seal Remover


EN-45059

J-45059

Angle Meter


GE-571-B

MKM-571-B

GE-8001

J-8001

Dial Gauge


GE-22738-B

J-22738-B

Valve Spring Tester


J-37088-A

KM-37088A

Fuel Line Disconnect Tool Set


EN-50717-1

Stands


EN-50717-2

Compressor


EN-8062

J-8062

Valve Spring Compressor

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Throttle Body Assembly Installation
Install a NEW throttle body seal. Install the throttle body (1). Caution: Refer to Fastener Caution. Install the 4 throttle body bolts (2) and tighten to ...

Other materials:

Instrument Panel Assembly Replacement
Instrument Panel Assembly Replacement Callout Component Name Preliminary Procedure Remove the right and left windshield side garnish moldings. Refer to Windshield Side Garnish Molding Replacement. Remove the front floor c ...

Hydraulic Brake Component Operation Visual Inspection
Disc Brake With the tire and wheel assemblies removed and the brake rotors retained by wheel lug nuts, visually inspect the brake caliper piston dust boot (2) sealing area to ensure that there are no brake fluid leaks. If any evidence of a brake fluid leak is p ...

Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the clutch housing (1) with a suitable solvent. Air dry all the parts. Inspect ...

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