Chevrolet Sonic Repair Manual: Special Tools
|
Illustration |
Tool Number/Description |
|---|---|
|
207649 Rod Hairpins |
|
547324 Flange Screws |
|
EN-232 KM-232 J-21867-L40 Oil Pressure Check Adapter |
|
EN-235-6 KM-235-6 Installer |
|
EN-328–B GE-328-B KM-328-B GE-6125-1B Remover |
|
EN-422 KM-422 83 94 959 Installer |
|
EN-498–B GE-21867-A J-21867-A KM-498-B CH-48027 Pressure Gauge and Adapter Set |
|
EN-652 KM-652 Flywheel Holder |
|
EN-658-1 KM-658-1 J-35264 Installer |
|
EN-796 KM-796-A Dismantler |
|
CH-807 KM-807 Closure Plugs |
|
EN-840 KM-840 J-36017 83 94 157 Remover |
|
EN-845 KM-845 Suction Device |
|
EN-849 KM-849 Assembly Tray |
|
EN-958 KM-958 Valve Stem Seal Installer |
|
EN-6009 KM-6009 83 96 335 J-43301 Remover/Installer |
|
EN-6333 KM-6333 Locking Pin |
|
EN-6340 KM-6340 Locking Tool |
|
EN-6349 KM-6349 Locking Pin |
|
EN-6351 KM-6351 Assembly Sleeves |
|
EN-6361 KM-6361 Feeler Gauge Set |
|
EN-6624 KM-6624 Remover |
|
EN-6625 KM-6625 Flywheel Locking Device |
|
EN-6628-A KM-6628-A Locking Tool |
|
EN-8087 J-8087 Cylinder Bore Gauge |
|
EN-28467-B J-28467-B Universal Engine Support Fixture |
|
EN-34730-91 KM-34730-91 Pressure Tester |
|
EN-36857 J-36857 Engine Lift Bracket |
|
EN-43405 J-43405 Support Foot Set |
|
EN-45000 KM-45000 J-45000 Seal Remover |
|
EN-45059 J-45059 Angle Meter |
|
GE-571-B MKM-571-B GE-8001 J-8001 Dial Gauge |
|
GE-22738-B J-22738-B Valve Spring Tester |
|
J-37088-A KM-37088A Fuel Line Disconnect Tool Set |
|
EN-50717-1 Stands |
|
EN-50717-2 Compressor |
|
EN-8062 J-8062 Valve Spring Compressor |
Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris
will cause engine damage. An automobile engine is a combination of many machined,
honed, polished and lapped surf ...
Throttle Body Assembly Installation
Install a NEW throttle body seal.
Install the throttle body (1).
Caution: Refer to Fastener Caution.
Install the 4 throttle body bolts (2) and tighten to ...
Other materials:
Water Pump Replacement (LUV)
Water Pump Replacement
Callout
Component Name
Preliminary Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the water inlet. Refer to Water Inlet Replacement.
Remove the water pu ...
Piston, Connecting Rod, and Bearing Installation
Special Tools
EN-470-B Angular Torque Wrench
For equivalent regional tools, refer to Special Tools.
Adjust the piston ring joints as follows:
Upper compression ring (1).
Lower compression ring (4).
Oil rings (2) or (3).
Oil ring spacer (5). ...
Cylinder Head Assemble
Special Tools
EN-958 Valve Stem Seal Installer
EN-8062 Valve Spring Compressor
EN-8062-5 Adapter
EN-50717-2 Compressor Assembly of EN-50717 Kit
For equivalent regional tools, refer to Special Tools.
Lubricate the valve stem and the valve guide with clean engine oil.
...
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