Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Service Prior to Assembly

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Service Prior to Assembly

The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.

Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.

Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.

When the components are reinstalled into an engine, return the components to their original location, position, and direction.

Separating Parts
Note: Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connectin ...

Special Tools
Illustration Tool Number/Description 207649 Rod Hairpins 547324 Flange Screws ...

Other materials:

License Plate Lamp
Lamp Assembly Bulb Assembly 1. Bulb Socket 2. Bulb 3. Lamp Assembly To replace one of these bulbs: 1. Push the left end of the lamp assembly toward the right. 2. Turn the lamp assembly down to remove it. 3. Turn the bulb socket (1) counterclockwise to remove it from the lamp assembly ( ...

Different Size Tires and Wheels
If wheels or tires are installed that are a different size than the original equipment wheels and tires, vehicle performance, including its braking, ride and handling characteristics, stability, and resistance to rollover may be affected. If the vehicle has electronic systems such as antilock ...

Electric power steering
WARNING If the Nissan Armada engine is turned off while driving, power steering assist will be disabled, making the steering wheel significantly harder to operate. If the electric power steering warning light illuminates while the Nissan Armada engine is running, the steering assist will ...

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