Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Service Prior to Assembly

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Service Prior to Assembly

The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.

Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.

Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.

When the components are reinstalled into an engine, return the components to their original location, position, and direction.

Separating Parts
Note: Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connectin ...

Special Tools
Illustration Tool Number/Description 207649 Rod Hairpins 547324 Flange Screws ...

Other materials:

Camshaft Position Actuator Adjuster Removal
Special Tools EN-6340 Camshaft Adjuster Locking Tool EN-6628-A Camshaft Locking Tool For equivalent regional tools, refer to Special Tools. Note: The right half of the EN-6340 locking tool can be recognized by the lettering "right", arrow, on the tool. Pre ...

Charge Air Cooler Replacement
Charge Air Cooler Replacement Callout Component Name Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and properly support the vehicle. Refe ...

Basic information
WARNING Failure to properly follow the safety guidelines and operating instructions for the Nissan Armada Intelligent Blind Spot Intervention (I-BSI) system may result in serious injury or even fatal accidents. The Nissan Armada I-BSI system is designed as a driver assistance feature and ...

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