Chevrolet Sonic Repair Manual: Service Prior to Assembly

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Service Prior to Assembly

The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.

Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.

Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.

When the components are reinstalled into an engine, return the components to their original location, position, and direction.

Separating Parts

Note: Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connectin ...

Special Tools

Illustration Tool Number/Description 207649 Rod Hairpins 547324 Flange Screws ...

Other materials:

Fog Lamps
For vehicles with front fog lamps, the button is on the outboard side of the instrument panel. The ignition must be on to turn on the fog lamps. (Fog Lamps): Press to turn the fog lamps on or off. An indicator light on the instrument cluster comes on when the fog lamps are on. The fog la ...

Front Side Door Weatherstrip Replacement - Door Side
Front Side Door Weatherstrip Replacement - Door Side Callout Component Name 1 Front Side Door Weatherstrip Upper Retainer Procedure Open the front side door to the fully open position. Remove the front side do ...

Transmission Fluid Pump Assemble (6T40/45/50)
Table 1: Fluid Pump w/Valve Trains Assemble Table 2: Torque Converter Fluid Seal and Fluid Filter Assembly Assemble Fluid Pump w/Valve Trains Assemble Fluid Pump w/Valve Trains Assemble Callout Comp ...

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