Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Automatic Transmission
Move the shift lever to P (Park) or N (Neutral). The engine will not start in
any other position. To restart the engine when the vehicle is already moving, use
N (Neutral) only.
Caution
Do not try to shift to P (Park) if the vehicle is moving. If you do, you could
damage the transmission. Sh ...
Front Air Deflector Replacement
Front Air Deflector Replacement
Callout
Component Name
Preliminary Procedure
Remove front bumper fascia. Refer to Front Bumper Fascia Replacement
Remove the headlamp. Refer to Headlamp Replacement.
1
...
Engine Coolant Fan Replacement (LDE/LUW)
Removal Procedure
Unclip transmission cooler lines from shroud if equipped.
Unclip radiator surge tank outlet hose from fan shroud.
Disconnect the engine coolant fan wiring harness.
Note: You stand against driving direction.
Unclip the engine coolant fan ...
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