Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces.
Inspect the intake manifold (2) for damage.
Inspect the intake manifold for cracks near metallic inserts.
Inspect the crankcase ventilation passages in the intake manifold face for
blockage.
Warning: Wear safety glasses in or ...
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 1)
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement
Callout
Component Name
Special Tools
DT-46620 Seal Installer
For equivalent regional tools, refer to Special
Tools.
1
3? Reverse and ...
Maintenance precautions
When performing inspection or maintenance tasks on your Nissan Armada, always
take appropriate precautions to prevent injury and avoid damaging the vehicle.
The following safety guidelines should always be observed when working on your
Nissan Armada:
WARNING
Park the Nissan Armada on a lev ...
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