Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Service Prior to Assembly

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Service Prior to Assembly

The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.

Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.

Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.

When the components are reinstalled into an engine, return the components to their original location, position, and direction.

Separating Parts
Note: Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connectin ...

Special Tools
Illustration Tool Number/Description 207649 Rod Hairpins 547324 Flange Screws ...

Other materials:

Hood Ajar Indicator Description and Operation
Hood Ajar Switch The body control module (BCM) applies B+ to the hood ajar signal circuit and monitors the voltage to determine the position of the hood. When the hood is closed, the switch is open and voltage remains high. When the hood is open, the switch is closed and the voltag ...

Automatic Transmission Range Selector Lever Replacement
Removal Procedure Set the park brake and chock the wheels. Disconnect the transmission range selector lever cable terminal (1) from the transmission manual shift lever pin. Press the locking tabs inward in order to release the transmission range selector lev ...

Cockpit
Example The cockpit of the Nissan Armada is engineered to provide maximum control, comfort, and advanced driver assistance integration. Every switch and control element is strategically positioned to ensure intuitive access, allowing the driver of the Nissan Armada to stay focused on the ...

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