Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Remote Vehicle Start
If equipped, this feature allows the engine to be started from outside the vehicle. (Remote Vehicle Start): This button will be on the RKE transmitter if the vehicle has remote start. The climate control system will use the previous settings during a remote start. The rear defog may come on d ...

Master Cylinder Replacement
Removal Procedure Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Place the ignition switch in the OFF position. Remove the battery. Refer to Battery Replacement. Disconnect ...

Generator Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the drive belt. Refer to Drive Belt Replacement. Remove t ...

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