Chevrolet Sonic Repair Manual: Separating Parts

Note:

• Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
• Many internal engine components will develop specific wear patterns on their friction surfaces.
• When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Replacing Engine Gaskets

Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly

The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Front Brake Hose Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Danger: Do not use a service jack to lift this vehicle. Lifting the vehicle with a jack could cause the vehicle to slip off the jack and roll; this ...

Tire Pressure Indicator Sensor Replacement
Removal Procedure Raise the vehicle on a suitable support. Refer to Lifting and Jacking the Vehicle. Remove the tire/wheel assembly from the vehicle. Refer to Tire and Wheel Removal and Installation. Dismount the tire from the rim. Refer to Tire Dismounting and Mounting. ...

Battery Tray Replacement
Battery Tray Replacement Callout Component Name Preliminary Procedures Remove the battery. Refer to Battery Replacement. Unclip the engine control module (ECM) bracket from the battery tray and set aside. Unclip the ...