Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Dome Lamp Bezel Replacement
Dome Lamp Bezel Replacement Callout Component Name 1 Dome Lamp Bezel Cover Procedures Grasp the bezel cover and pull downward to remove from the lamp assembly. Disconnect the electrical connections, as ne ...

Fuel System Cleaning
Note: If the fuel filter is plugged, the fuel tank should be inspected internally and cleaned if necessary. Drain the fuel tank. Refer to  Fuel Tank Draining. Remove the fuel pump module assembly. Refer to  Fuel Tank Fuel Pump Module Replacement. Inspect the f ...

Transmission Replacement (With 1.2L or 1.4L Engine)
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Without draining the coolant or removing the hoses, remove and position aside the radiator surge tank. Refer to Radiator Surge Tank Replacement. Remove the transmission range selector lever c ...

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