Chevrolet Sonic Repair Manual: Separating Parts
Note:
- Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
- Many internal engine components will develop specific wear patterns on their friction surfaces.
- When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.
Separate, mark, or organize the following components:
- Piston and the piston pin
- Piston to the specific cylinder bore
- Piston rings to the piston
- Connecting rod to the crankshaft journal
- Connecting rod to the bearing cap—A paint stick or etching/engraving type tool are recommended. Stamping the connecting rod or cap near the bearing bore may affect component geometry.
- Crankshaft main and connecting rod bearings
- Camshaft and valve tappets
- Valve to the valve guide
- Valve spring and shim to the cylinder head location
- Engine block main bearing cap location and direction
- Oil pump drive and driven gears
Replacing Engine Gaskets
Gasket Reuse and Applying Sealants
Do not reuse any gasket unless specified.
Gaskets that can be reused will be identified in the service procedure.
Do not apply sealant to any ...
Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris
will cause engine damage. An automobile engine is a combination of many machined,
honed, polished and lapped surf ...
Other materials:
Radio Controls with Touchscreen
The infotainment system is operated by using the pushbuttons, menus shown on
the display, and steering wheel controls.
Turning the System On or Off
(Power): Press and hold to turn
the radio on and off.
Automatic Switch-Off
If the infotainment system has been turned on after the ignition is ...
Exterior Lighting Systems Description and Operation
Exterior Lamps
The exterior lighting system consist of the following lamps if equipped:
Backup lamps
Front fog lamps
Hazard warning lamps
Headlamps
Park, tail and license lamps
Stop lamps
Turn signal lamps
Low Beam Headlamps
The body control module ...
Liftgate Adjustment
Liftgate Adjustment
Callout
Component Name
1
Liftgate
Caution: Refer to Fastener Caution.
Procedure
Loosen the 4 liftgate hinge bolts to adjust the liftgate.
Adjust the liftgate in order to obtai ...
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