Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Power Door Locks
Select Power Door Locks and the following may display: Auto Door Unlock Unlock Door Anti Lock Out Delayed Door Lock Auto Door Unlock This allows selection of which of the doors will automatically unlock when the vehicle is shifted into P (Park) or the key is removed. Select All Doors, ...

Front Wheelhouse Liner Inner Front Extension Replacement (Right Side, LUV)
Front Wheelhouse Liner Inner Front Extension Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the front fascia opening l ...

Water Pump Pulley Installation
Note: Counterhold the crankshaft balancer. The belt has to be installed for this procedure. Install the water pump pulley (2) to the water pump (3). Caution: Refer to Fastener Caution. Install the 3 water pump pulley bolts (1) with lockin ...

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