Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Replacing LATCH System Parts After a Crash
Warning: A crash can damage the LATCH system in the vehicle. A damaged LATCH system may not properly secure the child restraint, resulting in serious injury or even death in a crash. To help make sure the LATCH system is working properly after a crash, see your dealer to have the system ...

Brake Rotor Assembled Lateral Runout Correction - Indexing
Special Tools CH-45101-100 Conical Brake Rotor Washers For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. Note: Brake rotor thickness variation MUST be checked BEFORE checking for assembled lateral runout (LRO). Thi ...

Engine Cover Replacement
Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the front of the cover, then rotate the cover backward and pull upward to remove. ...

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