Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Hill and Mountain Roads
Driving on steep hills or through mountains is different than driving on flat or rolling terrain. Tips for driving in these conditions include: Keep the vehicle serviced and in good shape. Check all fluid levels and brakes, tires, cooling system, and transmission. Shift to a lower gear whe ...

Evaporator Air Temperature Sensor Replacement (LHD)
Evaporator Air Temperature Sensor Replacement Callout Component Name 1 Evaporator Air Refrigerant Temperature Sensor Procedures Disconnect the refrigerant temperature sensor electrical connector. Twist an ...

Piston and Connecting Rod Assemble
Special Tools EN-49941 Remover / Installer Piston Retainer Ring For equivalent regional tools, refer to Special Tools. Note: Lubricate the piston pin with clean engine oil. Install the connecting rod (3) and the piston pin (2) to the piston (1). Install t ...

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