Chevrolet Sonic Repair Manual: Separating Parts
Note:
- Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connecting rod have been disassembled, replace the
components as an assembly.
- Many internal engine components will develop specific wear patterns
on their friction surfaces.
- When disassembling the engine, internal components MUST be separated,
marked, or organized in a way to ensure installation to their original location
and position.
Separate, mark, or organize the following components:
- Piston and the piston pin
- Piston to the specific cylinder bore
- Piston rings to the piston
- Connecting rod to the crankshaft journal
- Connecting rod to the bearing cap—A paint stick or etching/engraving type
tool are recommended. Stamping the connecting rod or cap near the bearing bore
may affect component geometry.
- Crankshaft main and connecting rod bearings
- Camshaft and valve tappets
- Valve to the valve guide
- Valve spring and shim to the cylinder head location
- Engine block main bearing cap location and direction
- Oil pump drive and driven gears
Gasket Reuse and Applying Sealants
Do not reuse any gasket unless specified.
Gaskets that can be reused will be identified in the service procedure.
Do not apply sealant to any ...
The importance of cleanliness during assembly cannot be overstated. Dirt or debris
will cause engine damage. An automobile engine is a combination of many machined,
honed, polished and lapped surf ...
Other materials:
Windshield Header Courtesy Lamp Replacement
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Windshield Header Courtesy Lamp Replacement
Callout
Component Name
1
Windshield Header Courtesy Lamp
Procedures
Grasp the courtesy lamp assembly and pull downward to release the
retainer clips ...
Brake Fluid Level Indicator Switch Replacement
Removal Procedure
Disconnect the brake fluid level indicator switch electrical connector.
Using a small, flat-bladed tool, lift the locking tab on the underside
of the brake fluid level indicator switch (1) and remove the switch.
Inspect the master cyli ...
Front Wheel Drive Shaft Seal Replacement - Left Side
Special Tools
DT-446 Installer Drift
DT-7004 Slide Hammer
DT-23129 Universal Seal Remover
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the front suspension sk ...
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