Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Headlining Trim Panel Replacement (Sedan without Sunroof)
Headlining Trim Panel Replacement Callout Component Name Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged ...

Temperature Control Cable Replacement (LHD)
Temperature Control Cable Replacement Callout Component Name Preliminary Procedures Remove the instrument panel compartment. Refer to Instrument Panel Lower Compartment Replacement. Remove the heater and air conditioning ...

Transmission Control Replacement
Removal Procedure Remove the floor console. Refer to Front Floor Console Replacement. Lift both cable adjustment retainers (1), one for each cable, to release the shift lever and selector lever cable. .1 Pull the shift lever and selector lever cable ret ...

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