Chevrolet Sonic Repair Manual: Engine Flywheel Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Replacement

Engine Flywheel Replacement
Callout	Component Name
Preliminary Procedure Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement. Special Tools EN-652 Flywheel Holder EN-45059 Torque Angle Sensor Kit For equivalent regional tools. Refer to Special Tools.
1	Flywheel Fastener (Qty: 6) Caution: Refer to Fastener Caution. Procedure Discard the flywheel fastener and use a NEW fastener for installation. Tighten First pass to 35 Y (26 lb ft) Second pass to additional 30°. Final pass to an additional 15°.
2	Flywheel Procedure Inspect the engine flywheel for the following: Stress cracks around the engine flywheel. Cracks at welded areas that retain the ring gear onto the engine flywheel. Damaged or missing ring gear teeth. Do not attempt to repair the welded areas that retain the ring gear to the engine flywheel plate. Install a new engine flywheel.

Engine Flywheel Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove an ...

Engine Identification

Engine Number Note: The engine identification number must be stamped to the cylinder block in case of engine replacement. The engine number is stamped to the engine blockR ...

Other materials:

Driving with the Blind Spot Mirror
Actual Mirror View 1. When the approaching vehicle is a long distance away, the image in the main mirror is small and near the inboard edge of the mirror. 2. As the vehicle gets closer, the image in the main mirror gets larger and moves outboard. 3. As the vehicle enters the blind zone, the ...

Hood Primary Latch Release Cable Handle Replacement
Hood Primary Latch Release Cable Handle Replacement Callout Component Name Preliminary Procedure Remove the front side door opening floor carpet retainer. Refer to Front Side Door Opening Floor Carpet Retainer Replacement. ...

Transmission Fluid Cooler Flushing and Flow Test
GM studies indicate that plugged or restricted transmission oil coolers and pipes cause insufficient transmission lubrication and elevated operating temperatures which can lead to premature transmission failure. Many repeat repair cases could have been prevented by following published procedur ...

0.0099