Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Flywheel Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Replacement



Engine Flywheel Replacement

Callout

Component Name

Preliminary Procedure

Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement.

Special Tools

  • EN-652 Flywheel Holder
  • EN-45059 Torque Angle Sensor Kit

For equivalent regional tools. Refer to Special Tools.

1

Flywheel Fastener (Qty: 6)

Caution:

Refer to Fastener Caution.

Procedure

Discard the flywheel fastener and use a NEW fastener for installation.

Tighten

  • First pass to 35 Y (26 lb ft)
  • Second pass to additional 30°.
  • Final pass to an additional 15°.

2

Flywheel

Procedure

Inspect the engine flywheel for the following:

  1. Stress cracks around the engine flywheel.
  2. Cracks at welded areas that retain the ring gear onto the engine flywheel.
  3. Damaged or missing ring gear teeth.
  4. Do not attempt to repair the welded areas that retain the ring gear to the engine flywheel plate. Install a new engine flywheel.
Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove an ...

Engine Identification
Engine Number Note: The engine identification number must be stamped to the cylinder block in case of engine replacement. The engine number is stamped to the engine blockR ...

Other materials:

Steering Gear Boot Replacement
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Front End Upper Tie Bar Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer ...

Drive Range, Sixth Gear (Gen 2)
As vehicle speed increases, the transmission control module (TCM) processes input signals from the automatic transmission input and output speed sensors, the throttle position sensor and other vehicle sensors to determine the precise moment to command ON the normally-low 26 pressure control so ...

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