Chevrolet Sonic Repair Manual: Fuel and Evaporative Emission Pipe Warning

Warning:

In order to reduce the risk of fire and personal injury observe the following items:

• Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes
• Do not hammer directly on the fuel harness body clips when installing new fuel pipes. Damage to the nylon pipes may result in a fuel leak.
• Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°C (239°F) for more than one hour, or more than 90°C (194°F) for any extended period.
• Apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings. This will ensure proper reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.)

Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution

Caution: Clean all of the following areas before performing any disconnections in order to avoid possible contamination in the system: The fuel pipe connections The hose connections ...

Evaporative Emission Canister Replacement

Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the EVAP canister cover fasteners (1) and cover (2). Warn ...

Other materials:

Radio Antenna Base Replacement
Radio Antenna Base Replacement Callout Component Name Preliminary Procedure Lower the rear of the headlining trim panel. Refer to Headlining Trim Panel Replacement. 1 Radio Antenna Base Fastener ...

3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 1)
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement Callout Component Name Special Tools DT-46620 Seal Installer For equivalent regional tools, refer to Special Tools. 1 3? Reverse and ...

Range Selector Lever Cable Replacement
Removal Procedure Set the park brake and chock the wheels. Disconnect the transmission range selector lever cable terminal (1) from the transmission manual shift lever pin. Press the locking tabs inward in order to release the transmission range selector lev ...