Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel and Evaporative Emission Pipe Warning

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Evap / Fuel and Evaporative Emission Pipe Warning

Warning:

In order to reduce the risk of fire and personal injury observe the following items:

  • Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes
  • Do not hammer directly on the fuel harness body clips when installing new fuel pipes. Damage to the nylon pipes may result in a fuel leak.
  • Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°C (239°F) for more than one hour, or more than 90°C (194°F) for any extended period.
  • Apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings. This will ensure proper reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.)
Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution
Caution: Clean all of the following areas before performing any disconnections in order to avoid possible contamination in the system: The fuel pipe connections The hose connections ...

Evaporative Emission Canister Replacement
Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the EVAP canister cover fasteners (1) and cover (2). Warn ...

Other materials:

GM Mobility Reimbursement Program
This program is available to qualified applicants for cost reimbursement of eligible aftermarket adaptive equipment required for the vehicle, such as hand controls or a wheelchair/ scooter lift for the vehicle. For more information on the limited offer, visit www.gmmobility.com or call the ...

Airbag Side Impact Sensor Replacement (with AYF/AYO)
Airbag Side Impact Sensor Replacement Callout Component Name Warning: Refer to SIR Warning. Warning: Refer to SIR Inflator Module Handling and Storage Warning. Warning: Following the deployment o ...

Camshaft Sprocket Installation
Install the intake camshaft sprocket (3). Install the intake camshaft position sensor exciter wheel (2) and the intake camshaft sprocket bolt (1), but do not tighten yet. Install the exhaust camshaft sprocket. Note: Tightening of camshaft sprocket bolts will ...

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