Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: General Plastic Repair

Chevrolet Sonic Repair Manual / Body / General / General Plastic Repair

Warning:

In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:

  • Work in a properly ventilated area
  • Apply protective cream to any exposed skin
  • Remove any mixture that comes into contact with skin
  • Wash skin with cold water to remove glass and resin dust
  • Use a sander with a vacuum attachment
  • Follow the repair material manufacturer's instructions

Also, always wear the following:

  • An approved respirator, or air supplied respirator
  • Eye protection
  • Rubber gloves
  • Earplugs
  • Protective clothing

The following procedures should be followed when repairing all types of thermoset plastic:

Front Hinge Pillar Body Sectioning
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Collision Sectioning Warning. Warning: Refer to ...

How to Identify Plastic Parts
saepvcsae Plastic parts can be identified by the SAE code, which is usually found on the rear of the part, and/or by the characteristics of the plastic. Knowing the type of plastic aids in sele ...

Other materials:

Rear Side Door Window Switch Replacement
Rear Side Door Window Switch Replacement Callout Component Name Preliminary Procedure Remove the rear side door window switch bezel. Refer to Rear Side Door Window Switch Bezel Replacement. 1 Re ...

Airbag Sensing and Diagnostic Module Replacement
Airbag Sensing and Diagnostic Module Replacement Callout Component Name Warning: Refer to SIR Warning. Warning: Do not strike or jolt the inflatable restraint sensing and diagnostic module (SDM). Before apply ...

Fuel Feed Pipe Replacement
Removal Procedure .- Remove the fuel feed pressure sensor. Refer to Fuel Pressure Sensor Replacement - Fuel Feed Pipe. Disconnect the fuel feed pipe (1). Refer to Plastic Collar Quick Connect Fitting Service. Remove the plastic retainer (1) ...

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