Chevrolet Sonic Repair Manual: Hub/Axle Flange and Wheel Stud Runout Inspection
Special Tools
GE-8001 Dial Indicator Set , or equivalent
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Mark the location of the wheels to the wheel studs and mark the specific vehicle position on each tire and wheel ?ELF, LR, RF, RR.
- Remove the tire and wheel assemblies from the vehicle. Refer to Tire and Wheel Removal and Installation.
- Remove the brake rotors and/or brake drums from the vehicle. Clean the mounting surfaces of the brake rotors, the brake drums, if equipped, and the hub/axle flanges of any loose debris, rust, and corrosion.
- Position the GE-8001 Dial Indicator Set , or equivalent, on the machined surface of the wheel hub/axle flange outside of the wheel studs.
- Rotate the hub one complete revolution in order to find the low spot.
- Set the GE-8001 Dial Indicator Set , or equivalent, to zero at the low spot.
- Rotate the hub one more complete revolution and measure the total amount
of wheel hub/axle flange runout.
Specification ?EGuideline
Wheel hub/axle flange runout tolerance guideline: 0.132 mm (0.005 in)
- If the runout of the wheel hub/axle flange IS within specification and the vehicle is equipped with wheel studs, proceed to step 13.
- If the runout of the wheel hub/axle flange IS within specification and the vehicle is equipped with wheel bolts, proceed to step 19.
- If the runout of the wheel hub/axle flange is marginal, the wheel hub may or may not be the source of the disturbance.
- If the runout of the wheel hub/axle flange is excessive, replace the wheel hub/axle flange. Measure the runout of the new wheel hub/axle flange.
- Position the GE-8001 Dial Indicator Set , or equivalent, in order
to contact the wheel mounting studs.
Measure the stud runout as close to the flange as possible.
- Turn the hub one complete revolution to register on each of the wheel studs.
- Zero the GE-8001 Dial Indicator Set , or equivalent, on the lowest stud.
- Rotate the hub one more complete revolution and measure the total amount
of wheel stud ?Estud circle ?Erunout.
Specification ?EGuideline
Wheel stud runout tolerance guideline: 0.254 mm (0.010 in)
- If the runout of the wheel studs ?Estud circle ?Eis marginal, the wheel studs may or may not be contributing to the disturbance.
- If the runout of the wheel studs ?Estud circle ?Eis excessive, replace the wheel studs as necessary. Measure the runout of the new wheel studs.
- Inspect the threads and the tapered seat portion on each of the wheel bolts for damage.
- Wheel bolts exibiting damaged threads and/or damaged tapered seats require replacement.
- Place the threaded portion of each wheel bolt along a straight edge to inspect for straightness.
- Wheel bolts that are not straight require replacement.
Axles
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Rear Brake Hose Replacement (Axle to Caliper)
Removal Procedure
Warning: Refer to Brake Dust Warning.
Warning: Refer to Brake Fluid Irritant Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the ...
Other materials:
Seat Adjustment
Manual Seats
Warning
You can lose control of the vehicle if you try to adjust a driver seat while
the vehicle is moving. Adjust the driver seat only when the vehicle is not moving.
To adjust a manual seat:
1. Pull the handle at the front of the seat.
2. Slide the seat to the desired positio ...
Parking Brake Cable Replacement (Drum Brake)
Removal Procedure
Remove the front floor console. Refer to Front Floor Console Replacement.
Ensure that the parking brake lever is in the fully released position.
Using ONLY HAND TOOLS, remove the adjusting nut (1) from the end of
the front park bra ...
Battery Positive Cable Replacement
Removal Procedure
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the underhood fuse block cover.
Remove the battery positive nut (1) and the battery positive cable (2),
from the underhood fus ...
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