Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Rear Brake Hose Replacement (Axle to Caliper)

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Axles / Rear Brake Hose Replacement (Axle to Caliper)

Removal Procedure

Warning:

Refer to Brake Dust Warning.

Warning:

Refer to Brake Fluid Irritant Warning.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.


  3. Remove the brake pipe fitting (1) from the rear brake hose.
  4. Cap the brake pipe fitting to prevent brake fluid loss and contamination.

  5. Remove the brake hose retainer (1).

  6. Remove the brake hose fitting bolt (1).
  7. Note:

    Do not reuse the brake hose fitting gaskets.

  8. Remove and discard the brake hose fitting gaskets (2) from the brake hose fitting (3).
  9. Remove the brake hose.
Installation Procedure

    Assemble the brake hose fitting bolt (1) and the new brake hose fitting
  1. Assemble the brake hose fitting bolt (1) and the new brake hose fitting gaskets (2) to the brake hose fitting (3).
  2. Caution:

    Refer to Fastener Caution.

  3. Install the brake hose assembly to the brake caliper and tighten the fitting bolt to 40 Y (30 lb ft)

    .



  4. Install the brake hose to the wheelhouse bracket and install the retainer (1).

  5. Install the brake pipe fitting (1) to the rear brake hose and tighten the fitting to 18 Y (13 lb ft)

    .

  6. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding.
  7. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
Hub/Axle Flange and Wheel Stud Runout Inspection
Special Tools GE-8001 Dial Indicator Set , or equivalent Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Mark the location of the wheels to the wheel studs and mar ...

Rear Brake Hose Replacement (Body to Axle - Disc Brake)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the ...

Other materials:

Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Ensure that the steering wheel is set in a straight ahead position. Loosen the tie rod jam nut (1). Adjust the toe to specification by turning the inner tie rod (2). Refer to Wheel Alignment Specifications. Caution: Refer to Fastener Caution. Tighten the t ...

Rear Axle Replacement
Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tires and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the park brake cables from the rear axle. Refer to Parking Brake Cable Replacement. ...

Manual Transmission Shift Lever Cable Adjustment
Special Tools DT-527-A Adjuster or 5mm drill bit For equivalent regional tools, refer to Special Tools. Note: Not using the specified tools may lead to shift system mis-adjustment. Remove the floor console. Refer to Front Floor Console Replacement. Lift upward an ...

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