Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Hydraulic Brake Component Operation Visual Inspection

Chevrolet Sonic Repair Manual / Chassis / Brakes / Hydraulic Brakes / Hydraulic Brake Component Operation Visual Inspection

Disc Brake

    With the tire and wheel assemblies removed and the brake rotors retained
  1. With the tire and wheel assemblies removed and the brake rotors retained by wheel lug nuts, visually inspect the brake caliper piston dust boot (2) sealing area to ensure that there are no brake fluid leaks.
  2. If any evidence of a brake fluid leak is present, the brake caliper requires overhaul or replacement.
  3. While the brake system is at rest (4), observe the position of the brake caliper piston (1) in relation to the brake caliper housing.
  4. Have an assistant apply and release the brake pedal several times while you observe the operation of the hydraulic brake caliper.
    1. Observe the brake caliper piston (1) for unrestricted and even movement during each apply of the brake system (5).
    2. Observe the brake caliper piston (1) for an unrestricted and even return motion during each release of the brake system (6).
  5. If the brake caliper piston (1) did not exhibit unrestricted and even movement during brake system apply and/or release, the piston square seal (3) may be worn or damaged and the brake caliper may require overhaul or replacement.
Drum Brakes

    With the rear tire and wheel assemblies and the brake drums removed,
  1. With the rear tire and wheel assemblies and the brake drums removed, visually inspect the wheel cylinder pistons boot sealing areas to ensure that there are no brake fluid leaks.
  2. If any evidence of a brake fluid leak is present, the brake wheel cylinder requires replacement.
  3. Using firm hand pressure, simultaneously and evenly apply force on both brake shoes in order to compress the wheel cylinder pistons into their bore.
  4. Evenly release the force from both brake shoes to allow the wheel cylinder pistons to return.
  5. If one or both of the wheel cylinder pistons did not exhibit unrestricted and even movement during apply and/or release of force, the wheel cylinder may require replacement.
Hydraulic Brakes
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Hydraulic Brake System Bleeding (Manual)
Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Caution: Only use products that comply with GM spe ...

Other materials:

Torque Lock (Automatic Transmission)
If you are parking on a hill and you do not shift the transmission into P (Park) properly, the weight of the vehicle may put too much force on the parking pawl in the transmission. You may find it difficult to pull the shift lever out of P (Park). This is called “torque lock.” To prevent t ...

Liftgate Hinge Replacement
Liftgate Hinge Replacement Callout Component Name Preliminary Procedures Remove the liftgate. Refer to Liftgate Replacement. Lower the rear of the headliner to access the inner bolts. Refer to Headlining Trim Panel Replac ...

Transmission Disassemble (Gen 2)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Attach R-0007758 holding fixture (2) to the transmission. Attach R-0007758 holding fixture (2 ...

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