Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble


    Install the evaporative emission canister purge solenoid valve (3).
  1. Install the evaporative emission canister purge solenoid valve (3).
  2. Install the 2 manifold absolute pressure sensors (2).
  3. Install the 2 manifold absolute pressure sensor bolts (1) and tighten.

  4. Install the fuel injection fuel rail assembly (3).
  5. Caution:

    Refer to Fastener Caution.

  6. Install the 2 fuel injection rail bolts (2) and tighten to  8 Y (71 lb in)

    .

  7. Install the fuel injection rail ground cable nut (1) and tighten.
  8. Install a NEW intake manifold gasket (4).
Intake Manifold
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Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6). Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7). ...

Other materials:

Special Tools
Illustration Tool Number/ Description CH 41013 J 41013 Rotor Resurfacing kit CH 42450–A J 42450–A Wheel Hub Resurfacing Kit ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine block (1) and lower crankcase in a cleaning tank with solvent appropriate for aluminum. Refer ...

Internal Components Removal
Internal Components Removal Callout Component Name 1 1??? Clutch Backing Plate Retainer Ring Warning: The retainer is under tension. Use care when removing or installing the retainer. Personal injury could r ...

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