Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.6L LDE)


    Install the 4 multiport fuel injector seals (6).
  1. Install the 4 multiport fuel injector seals (6).
  2. Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7).
  3. Caution:

    Refer to Fastener Caution.

  4. Install the 2 multiport fuel injection fuel rail bolts and tighten to 9 Y (80 lb in)

    .

  5. Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (7).
  6. Install the 2 evaporative emission canister purge solenoid valve bracket bolts (2) and tighten to 8 Y (71 lb in)

    .



  7. Install the NEW intake manifold seal (3) to the intake manifold (2).
  8. Install the NEW throttle body seal (1).

  9. Install the intake manifold mount (2) to the intake manifold (1) and tighten to 9 Y (80 lb in)

    .



  10. Install the manifold absolute pressure sensor (1) to the intake manifold (2).
  11. Install the intake manifold absolute pressure sensor bolt and handtighten.
Intake Manifold Assemble
Install the evaporative emission canister purge solenoid valve (3). Install the 2 manifold absolute pressure sensors (2). Install the 2 manifold absolute pressur ...

Intake Manifold Assemble (1.8L LUW and LWE)
Install the 4 NEW multiport fuel injector seals (4). Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold ( ...

Other materials:

Inflatable Restraint Sensing and Diagnostic Module Programming and Setup
Special Tools EL-49642 SPS Programming Support Tool For equivalent regional tools, refer to Special Tools. Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration ...

Rear Disc Brake Pads Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Note: Always replace disc brake pads in axle sets. Inspect the fluid level in the brake master cylinder reservoir. If the brake fluid level is midway between the maximum-full point and the minimum allowab ...

Camshaft Position Actuator Solenoid Valve Replacement
Removal Procedure Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. Disconnect the intake camshaft position actuator solenoid valve wiring harness plug (3). Disconnect the exhaust camshaft position actuator solenoid valve wiring ...

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