Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.6L LDE)


    Install the 4 multiport fuel injector seals (6).
  1. Install the 4 multiport fuel injector seals (6).
  2. Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7).
  3. Caution:

    Refer to Fastener Caution.

  4. Install the 2 multiport fuel injection fuel rail bolts and tighten to 9 Y (80 lb in)

    .

  5. Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (7).
  6. Install the 2 evaporative emission canister purge solenoid valve bracket bolts (2) and tighten to 8 Y (71 lb in)

    .



  7. Install the NEW intake manifold seal (3) to the intake manifold (2).
  8. Install the NEW throttle body seal (1).

  9. Install the intake manifold mount (2) to the intake manifold (1) and tighten to 9 Y (80 lb in)

    .



  10. Install the manifold absolute pressure sensor (1) to the intake manifold (2).
  11. Install the intake manifold absolute pressure sensor bolt and handtighten.
Intake Manifold Assemble
Install the evaporative emission canister purge solenoid valve (3). Install the 2 manifold absolute pressure sensors (2). Install the 2 manifold absolute pressur ...

Intake Manifold Assemble (1.8L LUW and LWE)
Install the 4 NEW multiport fuel injector seals (4). Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold ( ...

Other materials:

Special Tools
Illustration Tool Number/ Description CH-24319-B CH-43631 J-24319-B J-43631 Ball Joint Remover CH-50559 Wheel Hub / Bearing Remover / Installer Kit CH-5 ...

Throttle Body Heater Outlet Pipe Replacement (LUW)
Throttle Body Heater Outlet Pipe Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. 1 Engine Coolant Air Bleed Hose ...

Engine Oil Cooler Pipe Replacement (LUW)
Engine Oil Cooler Pipe Replacement Callout Component Name Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the exhaust manifold with catalytic converter. Refer to Exhaus ...

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