Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.8L LUW and LWE)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Intake Manifold / Intake Manifold Assemble (1.8L LUW and LWE)


    Install the 4 NEW multiport fuel injector seals (4).
  1. Install the 4 NEW multiport fuel injector seals (4).
  2. Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold (5).
  3. Caution:

    Refer to  Fastener Caution.

  4. Install the 2 multiport fuel injection fuel rail bolts (1) and tighten to  8 Y (71 lb in)

    .



  5. Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (3).
  6. Install the 2 evaporative emission canister purge solenoid valve bracket bolts (2) and tighten to  7 Y (62 lb in)

    .



  7. Install the NEW intake manifold seal (3) to the intake manifold (2).
  8. Install the NEW throttle body seal (1).

  9. Install the intake manifold mount (2) to the intake manifold (1) and tighten to  8 Y (71 lb in)

    .



  10. Install the manifold absolute pressure sensor (2) to the intake manifold (3).
  11. Install the intake manifold absolute pressure sensor bolt (1) and tighten to  6 Y (53 lb in)

    .

Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6). Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7). ...

Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces. Inspect the intake manifold (2) for damage. Inspect the intake manifold for cracks near metallic inserts. Inspect the crankcase ventila ...

Other materials:

Wheels and Trim—Aluminum or Chrome
Use a soft, clean cloth with mild soap and water to clean the wheels. After rinsing thoroughly with clean water, dry with a soft, clean towel. A wax may then be applied. Caution Chrome wheels and other chrome trim may be damaged if the vehicle is not washed after driving on roads that have bee ...

Rear Side Door Trim Replacement (Hatchback)
Rear Side Door Trim Replacement Callout Component Name Preliminary Procedure Remove the rear side door upper rear trim panel. Refer to Rear Side Door Upper Rear Trim Panel Replacement. 1 Rear Si ...

Engine Coolant Fan Shroud Replacement (LDE LUW)
Engine Coolant Fan Shroud Replacement Callout Component Name Preliminary Procedure Remove the radiator surge tank. Refer to Radiator Surge Tank Replacement. Unclip transmission cooler lines from shroud if equipped. Un ...

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