Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.8L LUW and LWE)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Intake Manifold / Intake Manifold Assemble (1.8L LUW and LWE)


    Install the 4 NEW multiport fuel injector seals (4).
  1. Install the 4 NEW multiport fuel injector seals (4).
  2. Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold (5).
  3. Caution:

    Refer to  Fastener Caution.

  4. Install the 2 multiport fuel injection fuel rail bolts (1) and tighten to  8 Y (71 lb in)

    .



  5. Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (3).
  6. Install the 2 evaporative emission canister purge solenoid valve bracket bolts (2) and tighten to  7 Y (62 lb in)

    .



  7. Install the NEW intake manifold seal (3) to the intake manifold (2).
  8. Install the NEW throttle body seal (1).

  9. Install the intake manifold mount (2) to the intake manifold (1) and tighten to  8 Y (71 lb in)

    .



  10. Install the manifold absolute pressure sensor (2) to the intake manifold (3).
  11. Install the intake manifold absolute pressure sensor bolt (1) and tighten to  6 Y (53 lb in)

    .

Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6). Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7). ...

Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces. Inspect the intake manifold (2) for damage. Inspect the intake manifold for cracks near metallic inserts. Inspect the crankcase ventila ...

Other materials:

Traction Control System (TCS)/StabiliTrak® Light
The StabiliTrak or Traction Control System (TCS) indicator/warning light comes on briefly when the engine is started. If the light does not come on, have the vehicle serviced by your dealer. If the system is working normally, the indicator light turns off. If the light is on and not flashing ...

Automatic Transmission
P (Park): This position locks the front wheels. It is the best position to use when you start the engine because the vehicle cannot move easily. Warning It is dangerous to get out of the vehicle if the shift lever is not fully in P (Park) with the parking brake firmly set. The vehicle can ro ...

Engine Mount Bracket Replacement - Right Side
Engine Mount Bracket Replacement - Right Side Callout Component Name Preliminary Procedures Remove the engine mount. Refer to Engine Mount Replacement - Right Side. Remove the front wheelhouse front liner if necessary. Re ...

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