Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.8L LUW and LWE)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Intake Manifold / Intake Manifold Assemble (1.8L LUW and LWE)


    Install the 4 NEW multiport fuel injector seals (4).
  1. Install the 4 NEW multiport fuel injector seals (4).
  2. Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold (5).
  3. Caution:

    Refer to  Fastener Caution.

  4. Install the 2 multiport fuel injection fuel rail bolts (1) and tighten to  8 Y (71 lb in)

    .



  5. Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (3).
  6. Install the 2 evaporative emission canister purge solenoid valve bracket bolts (2) and tighten to  7 Y (62 lb in)

    .



  7. Install the NEW intake manifold seal (3) to the intake manifold (2).
  8. Install the NEW throttle body seal (1).

  9. Install the intake manifold mount (2) to the intake manifold (1) and tighten to  8 Y (71 lb in)

    .



  10. Install the manifold absolute pressure sensor (2) to the intake manifold (3).
  11. Install the intake manifold absolute pressure sensor bolt (1) and tighten to  6 Y (53 lb in)

    .

Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6). Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7). ...

Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces. Inspect the intake manifold (2) for damage. Inspect the intake manifold for cracks near metallic inserts. Inspect the crankcase ventila ...

Other materials:

Tire Rotation
In order to equalize wear, rotate the tires at the specified intervals. Also, rotate the tire and wheel assembly whenever you notice uneven tire wear. Radial tires tend to wear faster in the shoulder area, particularly in front positions, due to design. Radial tires in non-drive locations may ...

Front Camber Adjustment
Note: DO NOT grind the front strut bores for the bolts to allow adjustment of the front camber. There are service bolts available to allow the front camber to be adjusted, if needed. If the front camber is out of specifications, perform the following: Remove the f ...

Starter Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the drivetrain and front suspension frame skid plate. Refer to Drivet ...

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