Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.8L LUW and LWE)
- Install the 4 NEW multiport fuel injector seals (4).
- Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold (5).
- Install the 2 multiport fuel injection fuel rail bolts (1) and tighten to
8 Y (71 lb in)
.
- Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (3).
- Install the 2 evaporative emission canister purge solenoid valve bracket
bolts (2) and tighten to 7 Y (62 lb in)
.
- Install the NEW intake manifold seal (3) to the intake manifold (2).
- Install the NEW throttle body seal (1).
- Install the intake manifold mount (2) to the intake manifold (1) and tighten
to 8 Y (71 lb in)
.
- Install the manifold absolute pressure sensor (2) to the intake manifold (3).
- Install the intake manifold absolute pressure sensor bolt (1) and tighten
to 6 Y (53 lb in)
.
Caution:
Refer to Fastener Caution.
Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6).
Install the multiport fuel injection fuel rail (4) and the fuel injectors (5)
to the intake manifold (7). ...
Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces.
Inspect the intake manifold (2) for damage.
Inspect the intake manifold for cracks near metallic inserts.
Inspect the crankcase ventila ...
Other materials:
Engine Replacement
Special Tools
EN-48244 Engine Assembly Remove/Install Pallet Supporter
Removal Procedure
Remove the battery and battery tray. Refer to Battery Tray Replacement.
Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
Recover the refrigerant. Refer to Refrigera ...
Engine Coolant Temperature Sensor Replacement (Radiator)
Engine Coolant Temperature Sensor Replacement - Radiator
Callout
Component Name
Preliminary Procedures
Drain the cooling system. Refer to Cooling System
Draining and Filling.
1
Retaining ...
Control Valve Body Cleaning and Inspection (Gen 2)
Control Valve Body Cleaning and Inspection
Callout
Component Name
Warning: Valve springs can be tightly compressed. Use care
when removing retainers and plugs. Personal injury could result.
Caution: After cle ...
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