Chevrolet Sonic Repair Manual: Rear Window Replacement

Chevrolet Sonic Repair Manual / Body / Glass & Windows / Side Windows / Rear Window Replacement

Special Tools

BO-24402-A Glass Sealant Remover (Cold Knife)
BO-39032 Stationary Glass Removal Tool
Use an adhesive that is approved by GM

For equivalent regional tools, refer to Special Tools

Removal Procedure

Warning:

If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.

Note:

Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim.

Open the rear compartment lid.

Disconnect the rear window defogger electrical connectors.
Disconnect the OnStar?® antenna, if equipped.
Disconnect the rear window radio antenna connector.

Warning:

If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

Cover to protect the following parts from broken glass:

Upper dash pad
Defroster outlets and A/C outlets
Seats and carpeting

Note:

Keep the cutting edge of the appropriate tool against the window. There are window locating pins, one in each upper corner of the window. Use care Not to remove or cut them off when removing the window. If the window locator pins are cut, it will be necessary to tape the window in place.

This will allow the auto-adhesive to be separated from the window.

Remove the rear window reveal molding. Refer to Rear Window Reveal Molding Replacement.

Leave a base of urethane on the pinchweld flange.
The only suitable lubrication is clear water.
The only suitable lubrication is clear water.
BO-24402-A Glass Sealant Remover (Cold Knife).
BO-39032 Stationary Glass Removal Tool.

Use the appropriate tool to remove the bottom of the window from the auto-adhesive. Keep the cutting edge of the tool against the window. Do this from inside the vehicle.

With an assistant, remove the window?€‰(2) from the vehicle. Check that the retainers?€‰(1) are still attached to the window before installing.

Installation Procedure

Install the rear window into the opening. Refer to Adhesive Installation of Rear Windows.
Connect the rear window defogger electrical connectors.
Install the rear window radio antenna connector.
Connect the OnStar?® antenna, if equipped.
Check the radio and OnStar?® system to verify reception.
Close the rear compartment lid.
Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

Rear Window Panel Trim Replacement

Rear Window Panel Trim Replacement Callout Component Name Preliminary Procedures Remove the body lock pillar upper trim panel. Refe ...

Rear Window Reveal Molding Replacement

Rear Window Reveal Molding Replacement Callout Component Name Preliminary Procedures Remove the rear window to replace the reve ...

Other materials:

Antilock Brake System (ABS) Warning Light
This light comes on briefly when the engine is started. If the light stays on, turn the ignition to LOCK/OFF or if the light comes on, stop as soon as possible and turn the ignition off. Then start the engine again to reset the system. If the light still stays on, or comes on again while driv ...

Rear Brake Hose Replacement (Axle to Caliper)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Install ...

Exhaust Manifold Heat Shield Installation
Install the exhaust manifold heat shield (2). Caution: Refer to Fastener Caution. Install the 3 exhaust manifold heat shield bolts (1) and the washers and tighten to 8 Y (71 lb in). ...

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