Warning:
Refer to Approved Equipment for Collision Repair Warning.
Note:
The roof front header panel is made of Ultra High Strength Steel and should be replaced only at factory joints. Repairing or sectioning of this part is not recommended. Refer to Ultra High Strength Steel.
holes for plug welding along the edges of the service panel as noted from the original panel (1).
SIR Service Precautions
General Service Instructions
Warning: When performing service on or near the SIR components
or the SIR wiring, the SIR system must be disabled. Refer to SIR Disabling
and Enabling . Failure to observe the correct procedure could cause deployment
of the SIR components, person ...
Engine Replacement
Special Tools
EN-48244 Engine Assembly Remove/Install Pallet Supporter
Removal Procedure
Remove the battery and battery tray. Refer to Battery Tray Replacement.
Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
Recover the refrigerant. Refer to Refrigera ...
Turbocharger Assemble
Caution: Refer to Fastener Caution.
Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the
turbocharger and tighten to 20 Y (15 lb ft).
Inspect the turbocharger coolant pipes for ridges and damage.
Install the tur ...