Chevrolet Sonic Repair Manual: Steering Gear Boot Replacement
Special Tools
CH-804 Tensioner
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement.
- Remove the steering linkage inner tie rod nut (1).
- Remove the steering gear boot outer clamp (2).
- Remove the steering gear boot inner clamp (3). Discard the clamp.
- Remove the steering gear boot (2).
- Clean the steering linkage inner tie rod and the steering gear boot contact area of any lubricant or debris.
Note:
Place match marks on the steering linkage inner tie rod nut and the steering linkage inner tie rod before removing. During installation of the nut, align the match marks.
- Installation Procedure
-
- Install a new steering gear boot inner clamp (3) loosely on the steering gear boot (2).
- Apply the lubricant from the service kit to the steering linkage inner tie rod and to the steering gear boot (2).
- Install the steering gear boot (2) over the steering linkage inner tie rod and onto the steering gear.
- Use the CH-804 tensioner in order to crimp the inner steering gear boot clamp (1).
- Install the steering gear outer boot clamp (2).
- Install the steering linkage inner tie rod nut (1).
- Install the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement.
- After installation is complete, measure and adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment.
Note:
The steering gear boot must seat in the appropriate groove on the steering gear.
Steering Gear Replacement
Steering Gear Replacement
Callout
Component Name
Caution: With wheels of the vehicle facing straight ahead,
secure the st ...
Other materials:
Door Locks
To lock or unlock the doors from outside the vehicle:
Use the key in the driver door to lock all doors or unlock the driver door
only.
Press or
on the Remote Keyless Entry (RKE)
transmitter. See Remote Keyless Entry (RKE) System Operation.
To lock the doors from inside the vehic ...
Window Lockout
This feature prevents the rear passenger windows from operating, except from
the driver position.
Press to disable the rear window
switches.
Press again to return to normal
window operation. ...
Drum Brake Adjustment
Special Tools
CH-21177-A Drum to Brake Shoe Clearance Gauge
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
Ensure the park brake lever is in the fully released position.
Remove the front floor console cupholder insert.
Note ...
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