Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Throttle Body Assembly Replacement

Removal Procedure
  1. Disconnect the throttle body wiring harness connector.
  2. Remove the charge air cooler outlet air hose from the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement.


  3. Remove the 4 throttle body fasteners (3).
  4. Remove the throttle body (2) along with the throttle body seal ring (1).
Installation Procedure

    Install the throttle fasteners (2) along with a NEW
  1. Install the throttle fasteners (2) along with a NEW throttle body seal ring (1).
  2. Caution:

    Refer to Fastener Caution.

  3. Install the 4 throttle body fastener (3) and tighten to  8 Y (71 lb in)

    .

  4. Install the charge air cooler outlet air hose to the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement.
  5. Connect the throttle body wiring harness connector.
Throttle Body Assembly Removal
Remove the 4 throttle body bolts (2). Remove the throttle body (1). Remove the throttle body seal. ...

Throttle Body Heater Inlet Hose Replacement (LUW)
Throttle Body Heater Inlet Hose Replacement Callout Component Name Preliminary Procedure Remove the air cleaner outlet duct. Refer ...

Other materials:

Rear Compartment Side Trim Replacement - Left Side (Sedan)
Rear Compartment Side Trim Replacement - Left Side Callout Component Name Preliminary Procedures Remove the rear compartment floor panel carpet. Refer to Rear Compartment Floor Panel Carpet Replacement. Remove the rear co ...

Automatic Transmission Flex Plate Removal
Special Tools EN-652 Automatic Transmission Flex Plate Holder For equivalent regional tools, refer to Special Tools. Install the EN-652 holder  (1) to hold the automatic transmission flex plate (2). Loosen the 6 automatic transmission flex plate bolts. Remov ...

Bushing and Mating Shaft Inspection
Note: Proper bushing and corresponding mating shaft inspection should be performed before replacing the bushing, shaft, and in some cases, the component which houses the bushing. Thoroughly clean and dry the bushing and shaft surfaces before inspecting for damage. Any of the followin ...

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