Chevrolet Sonic Repair Manual: Turbocharger Assemble
- Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the
turbocharger and tighten to 20 Y (15 lb ft)
.
- Inspect the turbocharger coolant pipes for ridges and damage.
- Install the turbocharger coolant feed pipe (1) to the quick fitting connector (2) by pushing in direction of the arrow until an audible click is heard.
- Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.
- Install the turbocharger oil return pipe (1) and a NEW sealing (3) to the turbocharger.
- Install the 2 turbocharger oil return pipe bolts (2) and tighten to
8 Y (71 lb in)
.
Caution:
Refer to Fastener Caution.
Forced Induction
...
Turbocharger Cleaning and Inspection
Cleaning Procedure
Clean all sealing surfaces.
Clean all threads if necessary.
Inspection Procedure
Inspect the wastegate regulator mechanism (1) fo ...
Other materials:
Liftgate Window Replacement
Special Tools
BO-24402-A Glass Sealant Remover (Cold Knife)
BO-39032 Stationary Glass Removal Tool
Use an adhesive that is approved by GM
For equivalent regional tools, refer to Special Tools
Removal Procedure
Warning: Refer to Cracked Window Warning.
Note ...
Quarter Inner Trim Finish Panel Replacement (Hatchback)
Quarter Inner Trim Finish Panel Replacement
Callout
Component Name
Preliminary Procedures
Remove the rear side door opening floor carpet retainer. Refer to
Rear Side Door Opening Floor Carpet Retainer Replacement.
Remove ...
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 2)
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement
Callout
Component Name
Special Tools
DT-46620 Seal Installer
For equivalent regional tools, refer to Special
Tools.
1
3? Reverse and ...
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