Chevrolet Sonic Repair Manual: Turbocharger Assemble
- Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the
turbocharger and tighten to 20 Y (15 lb ft)
.
- Inspect the turbocharger coolant pipes for ridges and damage.
- Install the turbocharger coolant feed pipe (1) to the quick fitting connector (2) by pushing in direction of the arrow until an audible click is heard.
- Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.
- Install the turbocharger oil return pipe (1) and a NEW sealing (3) to the turbocharger.
- Install the 2 turbocharger oil return pipe bolts (2) and tighten to
8 Y (71 lb in)
.
Caution:
Refer to Fastener Caution.
Forced Induction
...
Turbocharger Cleaning and Inspection
Cleaning Procedure
Clean all sealing surfaces.
Clean all threads if necessary.
Inspection Procedure
Inspect the wastegate regulator mechanism (1) fo ...
Other materials:
Storing the Tire Sealant and Compressor Kit
The tire sealant and compressor kit is located in the rear storage area.
1. Lift the trim cover.
2. Remove the tire sealant canister (1) and the compressor (2).
To store the tire sealant canister and compressor:
1. Attach the sealant/air hose to the sealant canister inlet valve.
2. Return the ...
Drive Belt Installation
Special Tools
EN-955 Locking Pins
EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
Note: Ensure that the drive belt tensioner is held with EN-955?E
locking pin.
Install the drive belt.
Move the drive belt tensioner clockwise until EN- ...
Timing Belt Installation
Special Tools
EN-6333 Locking Pin
EN-6340 Locking Tool
For equivalent regional tools, refer to Special Tools.
Note: The timing belt drive gear and oil pump housing must align.
Turn the crankshaft in the direction of engine rotation, by the crankshaft
balancer bolt ...
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