Chevrolet Sonic Repair Manual: Turbocharger Assemble
- Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the
turbocharger and tighten to 20 Y (15 lb ft)
.
- Inspect the turbocharger coolant pipes for ridges and damage.
- Install the turbocharger coolant feed pipe (1) to the quick fitting connector (2) by pushing in direction of the arrow until an audible click is heard.
- Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.
- Install the turbocharger oil return pipe (1) and a NEW sealing (3) to the turbocharger.
- Install the 2 turbocharger oil return pipe bolts (2) and tighten to
8 Y (71 lb in)
.
Caution:
Refer to Fastener Caution.
Forced Induction
...
Turbocharger Cleaning and Inspection
Cleaning Procedure
Clean all sealing surfaces.
Clean all threads if necessary.
Inspection Procedure
Inspect the wastegate regulator mechanism (1) fo ...
Other materials:
Safety Locks
The rear door safety locks prevent passengers from opening the rear doors from
inside the vehicle.
Manual Safety Locks
If equipped, the safety lock is located on the inside edge of the rear doors.
To use the safety lock:
1. Insert the key into the safety lock slot and turn it so the slot is ...
Torque Converter Removal
Torque Converter Removal
Callout
Component Name
1
Lock Pin
Warning: Lock pin must be secured into the bench fixture to
hold the transmission and prevent bodily injury.
Note: Ensure the DT ...
Clutch Master Cylinder Reservoir Hose Replacement
Removal Procedure
Note: Before disconnecting the reservoir tank hose, remove
the clutch/brake fluid from the reservoir tank.
Remove the clutch master cylinder reservoir hose (1)
from the reservoir tank.
Remove the clutch master cylinder reservoir ...
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