Chevrolet Sonic Repair Manual: Turbocharger Cleaning and Inspection
- Cleaning Procedure
-
- Clean all sealing surfaces.
- Clean all threads if necessary.
- Inspection Procedure
-
- Inspect the wastegate regulator mechanism (1) for functionality.
- Inspect the turbine blades for damage or foreign material.
- Inspect the turbocharger wastegate regulator vacuum hoses for damage.
- Inspect the exhaust manifold and the turbocharger for cracks or other damage.
- Inspect the exhaust manifold mating surface for flatness.
Turbocharger Assemble
Caution: Refer to Fastener Caution.
Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the
turbocharger and tighten to 20 Y (15 lbR ...
Turbocharger Coolant Feed Pipe Replacement (LUV)
Turbocharger Coolant Feed Pipe Replacement
Callout
Component Name
Preliminary Procedure
Remove the turbocharger. Refer to Turbo ...
Other materials:
Front Side Door Outer Panel Replacement
Removal Procedure
Note: According to different corrosion warranties, only the regional
mandatory joining methods are allowed.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconn ...
Radiator Mounting Stud Repair
Repair Procedure
Note: If the radiator is leaky, replace it. Refer to Radiator
Replacement.
Pressure test the cooling system. Refer to Cooling System Leak Testing.
Grind the fracture surface (1) with a proper tool.
Drill a hole in the cente ...
Manual Shift Shaft Seal Installation
Manual Shift Shaft Seal Installation
Callout
Component Name
1
Manual Shift Shaft Seal
Special Tool
DT-49101 Seal Installer
For equivalent regional tools, refer to Special
Tools.
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