Chevrolet Sonic Repair Manual: Turbocharger Cleaning and Inspection
- Cleaning Procedure
-
- Clean all sealing surfaces.
- Clean all threads if necessary.
- Inspection Procedure
-
- Inspect the wastegate regulator mechanism (1) for functionality.
- Inspect the turbine blades for damage or foreign material.
- Inspect the turbocharger wastegate regulator vacuum hoses for damage.
- Inspect the exhaust manifold and the turbocharger for cracks or other damage.
- Inspect the exhaust manifold mating surface for flatness.
Turbocharger Assemble
Caution: Refer to Fastener Caution.
Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the
turbocharger and tighten to 20 Y (15 lbR ...
Turbocharger Coolant Feed Pipe Replacement (LUV)
Turbocharger Coolant Feed Pipe Replacement
Callout
Component Name
Preliminary Procedure
Remove the turbocharger. Refer to Turbo ...
Other materials:
Front Side Door Outer Panel Replacement
Removal Procedure
Note: According to different corrosion warranties, only the regional
mandatory joining methods are allowed.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconn ...
Water Pump Replacement (LUW)
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the water pump pulley. Refer to Water Pump Pulley Replacement.
Remove the 5 water pump bolts (2).
Remove the water pump (1).
Insta ...
Main Shaft Assemble (Gen 2)
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
Install the 4th gear bearing assembly (1).
in!i.l.i-if
Note: The 3rd gear blocking ring lugs must be aligned with the
3rd/4th gear synchronizer ass ...
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