Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Air Conditioning Compressor and Condenser Hose Replacement (LUV)

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Conditioning Compressor and Condenser Hose Replacement (LUV)

Removal Procedure
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
  2. Remove the drivetrain and front suspension frame skid plate if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  3. Remove the front fascia assembly. Refer to Front Bumper Fascia Replacement.
  4. Disconnect the A/C refrigerant pressure sensor electrical connector.

  5. Remove air conditioning compressor and condenser hose nut (1).
  6. Remove air conditioning compressor and condenser hose (2) from A/C condenser.

  7. Remove A/C compressor and condenser hose bolts (1).
  8. Remove A/C compressor and condenser hose (2) from A/C compressor.
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  10. Remove air conditioning compressor and condenser hose nut (1).
  11. Remove air conditioning compressor and condenser hose (2) from refrigerant hose.
  12. Remove air conditioning compressor and condenser hose from the vehicle.
  13. Discard all the old air conditioning seals.
  14. Transfer the air conditioning pressure sensor to the new line assembly.
Installation Procedure
  1. Install NEW air conditioning system seals. Refer to Air Conditioning System Seal Replacement.
  2. Install air conditioning compressor and condenser hose assembly into the vehicle.
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    Caution:

    Refer to Fastener Caution.

  4. Install air conditioning compressor and condenser hose (2) to the refrigerant hose.
  5. Install air conditioning compressor and condenser hose nut (1) and tighten the nut to  22 Y (16 lb ft)

    .



  6. Install air conditioning compressor and condenser hose (2) to the A/C compressor.
  7. Install air conditioning compressor and condenser hose bolts (1) and tighten the bolt to  22 Y (16 lb ft)

    .



  8. Install air conditioning compressor and condenser hose (2) to the A/C condenser.
  9. Install air conditioning compressor and condenser hose nut (1) and tighten the nut to  22 Y (16 lb ft)

    .

  10. Connect the A/C refrigerant pressure sensor electrical connector.
  11. Install the front fascia assembly. Refer to Front Bumper Fascia Replacement.
  12. Install the drivetrain and front suspension frame skid plate if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  13. Charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Disconnect the A/C refrigerant pressure sensor electrical connector. Remove air ...

Air Conditioning Compressor and Condenser Hose Replacement (LUW)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Disconnect the A/C refrigerant pressure sensor electrical connector. Remove ...

Other materials:

Recommended Fuel
Use regular unleaded gasoline with a posted octane rating of 87 or higher. If the octane rating is less than 87, an audible knocking noise may be heard. If this occurs, use a gasoline rated at 87 octane or higher as soon as possible. If heavy knocking is heard when using gasoline with a higher ...

Park Brake Hardware Inspection
Warning: Refer to Brake Dust Warning. Visually inspect the park brake lever (1) and the lever pivot pin (2) for the following conditions: The lever being bent or broken at any point – particularly at the cable attachment A seized or binding condition ...

Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts, and wheel nuts should be replaced. If the wheel leaks air, replace it. Some aluminum wheels can be repaired. See your dealer if any of these conditions exist. Your d ...

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