Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Air Conditioning Compressor and Condenser Hose Replacement (LUV)

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Conditioning Compressor and Condenser Hose Replacement (LUV)

Removal Procedure
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
  2. Remove the drivetrain and front suspension frame skid plate if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  3. Remove the front fascia assembly. Refer to Front Bumper Fascia Replacement.
  4. Disconnect the A/C refrigerant pressure sensor electrical connector.

  5. Remove air conditioning compressor and condenser hose nut (1).
  6. Remove air conditioning compressor and condenser hose (2) from A/C condenser.

  7. Remove A/C compressor and condenser hose bolts (1).
  8. Remove A/C compressor and condenser hose (2) from A/C compressor.
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  10. Remove air conditioning compressor and condenser hose nut (1).
  11. Remove air conditioning compressor and condenser hose (2) from refrigerant hose.
  12. Remove air conditioning compressor and condenser hose from the vehicle.
  13. Discard all the old air conditioning seals.
  14. Transfer the air conditioning pressure sensor to the new line assembly.
Installation Procedure
  1. Install NEW air conditioning system seals. Refer to Air Conditioning System Seal Replacement.
  2. Install air conditioning compressor and condenser hose assembly into the vehicle.
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    Caution:

    Refer to Fastener Caution.

  4. Install air conditioning compressor and condenser hose (2) to the refrigerant hose.
  5. Install air conditioning compressor and condenser hose nut (1) and tighten the nut to  22 Y (16 lb ft)

    .



  6. Install air conditioning compressor and condenser hose (2) to the A/C compressor.
  7. Install air conditioning compressor and condenser hose bolts (1) and tighten the bolt to  22 Y (16 lb ft)

    .



  8. Install air conditioning compressor and condenser hose (2) to the A/C condenser.
  9. Install air conditioning compressor and condenser hose nut (1) and tighten the nut to  22 Y (16 lb ft)

    .

  10. Connect the A/C refrigerant pressure sensor electrical connector.
  11. Install the front fascia assembly. Refer to Front Bumper Fascia Replacement.
  12. Install the drivetrain and front suspension frame skid plate if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  13. Charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Disconnect the A/C refrigerant pressure sensor electrical connector. Remove air ...

Air Conditioning Compressor and Condenser Hose Replacement (LUW)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Disconnect the A/C refrigerant pressure sensor electrical connector. Remove ...

Other materials:

Fog Lamps (RS)
To replace the front fog lamp bulb: 1. Locate the fog lamp located under the front fascia. 2. Remove the cap from the back of the fog lamp assembly. 3. Disconnect the electrical connector from the fog lamp bulb assembly. 4. Remove the bulb by turning it counterclockwise and pulling it straight ...

Front Wheel Drive Shaft Seal Replacement - Case Side
Front Wheel Drive Shaft Seal Replacement - Case Side Callout Component Name 1 Front Wheel Drive Shaft Oil Seal Special Tools DT-23129 Universal Seal Remover DT-47790 Seal Installer GE-6125-1B Slide Hamme ...

Fuel Feed Pipe Replacement
Removal Procedure .- Remove the fuel feed pressure sensor. Refer to Fuel Pressure Sensor Replacement - Fuel Feed Pipe. Disconnect the fuel feed pipe (1). Refer to Plastic Collar Quick Connect Fitting Service. Remove the plastic retainer (1) ...

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