Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Brake Drum Replacement (J93, J94)

Chevrolet Sonic Repair Manual / Chassis / Brakes / Drum Brakes / Brake Drum Replacement (J93, J94)

Special Tools

For equivalent regional tools, refer to Special Tools.

Removal Procedure

    Warning:

    Refer to Brake Dust Warning.

  1. Release the park brake.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.


  4. Remove the brake drum bolt (1).

  5. Remove the brake drum (1).
  6. If reinstalling the brake drum, use the CH-41013 Rotor Resurfacing Kit to clean the wheel hub flange mating surface of the brake drum of any corrosion.
Installation Procedure
  1. Using the CH-42450-A Wheel Hub Resurfacing Kit to clean the wheel hub flange of any corrosion.
  2. Adjust the drum brakes. Refer to Drum Brake Adjustment.


  3. Install the brake drum (1).
  4. Caution:

    Refer to Fastener Caution.



  5. Install the brake drum screw (1) and tighten to  9 Y (80 lb in)

    .

  6. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  7. Apply the brakes 2 or 3 times to seat and center the brake shoes on the brake drum.
Brake Drum Refinishing
Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. T ...

Brake Drum Surface and Wear Inspection
Special Tools CH-8001 Dial Indicator Set For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. With the brake drum removed, clean the brake sh ...

Other materials:

Engine Coolant Temperature Warning Light
This light comes on briefly while starting the vehicle. If it does not, have the vehicle serviced by the dealer. If the system is working normally the indicator light goes off. Caution The engine coolant temperature warning light indicates that the vehicle has overheated. Driving with this ...

Radiator Surge Tank Outlet Hose Replacement (LUV)
Radiator Surge Tank Outlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Out ...

Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors Warning. Note: The fuel tank must be drained with a suitable, commercially-available fuel removal unit and suction hose - follow safety regulations and national legislation. The fuel tank is fitted with a refill limit float valve. T ...

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