Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Brake Shoe Replacement (J93, J94)

Chevrolet Sonic Repair Manual / Chassis / Brakes / Drum Brakes / Brake Shoe Replacement (J93, J94)

Removal Procedure

    Warning:

    Refer to Brake Dust Warning.

    Note:

    Always replace brake shoes in axle sets.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  3. Remove the brake drum. Refer to Brake Drum Replacement.


  4. Remove the upper brake shoe return spring (1).

  5. Remove brake shoe adjuster (1).

  6. Remove the brake shoe adjuster actuator lever (1).

  7. Remove the brake shoe hold down spring and cup assemblies (1) by compressing the spring and rotating the assembly 1/4 turn.

  8. Remove the hold down spring and cup assembly pins (1).

  9. Spread the top of the brake shoe assembly (1) and lift the assembly over the wheel hub.
  10. Release the park brake actuator lever from the park brake cable eyelet.

  11. Remove the lower brake shoe return spring (1).
  12. Inspect the drum brake hardware and replace any components, as necessary. Refer to Drum Brake Hardware Inspection.
Installation Procedure
  1. Clean the drum brake backing plate of any dirt and debris.
  2. Apply a light coat of high temperature brake lubricant to the brake drum backing plate shoe contact surfaces.

  3. Install the lower brake shoe return spring (1).

  4. Install the park brake actuator lever to the park brake cable eyelet.
  5. Spread the top of the brake shoe assembly (1) and lift the assembly over the wheel hub.
  6. Position the brake shoe assembly to the drum brake backing plate.

  7. Install the hold down spring and cup assembly pins (1).

  8. Install the brake shoe hold down spring and cup assemblies (1) by compressing the spring and rotating the assembly 1/4 turn.

  9. Install the brake shoe adjuster actuator lever (1).

  10. Install brake shoe adjuster (1).

  11. Install the upper brake shoe return spring (1).
  12. Adjust the drum brakes. Refer to Drum Brake Adjustment.
  13. Install the brake drum. Refer to Brake Drum Replacement.
  14. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
Special Tools
Illustration Tool Number/Description CH 21177 J 21177-A Drum to Brake Shoe Clearance Gauge ...

Hydraulic Brakes
...

Other materials:

SIR Identification Views
The SIR Identification Views shown below illustrate the approximate location of all SIR components available for the vehicle. This will assist in determining the appropriate SIR Disabling and Enabling for a given service procedure, refer to SIR Disabling and Enabling. Supplemental Inf ...

Electronic Brake Control Module Programming and Setup
Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is ...

Instrument Panel Outer Air Outlet Replacement - Left Side
Instrument Panel Outer Air Outlet Replacement - Left Side Callout Component Name Preliminary Procedure Remove the left instrument panel upper trim panel. Refer to Instrument Panel Upper Trim Panel Replacement - Left Side. ...

В© 2014-2020 Copyright www.csmans.com
   
0.0115