Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Inlet Air Hose Replacement

Removal Procedure
  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.


  3. Loosen the charge air cooler inlet air pipe clamp (1) at the turbocharger outlet.

  4. Unclip the retainer spring (1) at the charge air cooler inlet.
  5. Remove the charge air cooler inlet air hose (2) from the charge air cooler (3) and remove the hose from the vehicle.
Installation Procedure

    Install the charge air cooler inlet air hose (2) to charge air cooler (3).
  1. Install the charge air cooler inlet air hose (2) to charge air cooler (3).
  2. Clip the in retainer spring (1).

  3. Install the charge air cooler inlet air pipe to the turbocharger outlet.
  4. Caution:

    Refer to Fastener Caution.

  5. Tighten the clamp (1).
  6. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
  7. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Charge Air Bypass Regulator Solenoid Valve Replacement
Charge Air Bypass Regulator Solenoid Valve Replacement Callout Component Name 1 Charge Air Bypass Regulator Solenoid Val ...

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Other materials:

Special Tools
Illustration Tool Number/ Description BO-594-A Hand Rivet Tongs ...

Front Wheelhouse Liner Inner Front Extension Replacement (Right Side, LUV)
Front Wheelhouse Liner Inner Front Extension Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the front fascia opening l ...

Center Pillar Upper Trim Panel Replacement
Center Pillar Upper Trim Panel Replacement Callout Component Name Preliminary Procedure Remove the center pillar lower trim panel. Refer to Center Pillar Lower Trim Panel Replacement. Remove the seat belt from the front s ...

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