Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure
  1. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.


  2. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3).
  3. Disconnect the intake air pressure and temperature sensor harness connector.

  4. Remove the plastic fasteners (1) from the charge air cooler outlet air pipe to frame bracket (2).

  5. Unclip the retainer spring (1).
  6. Remove the charge air cooler outlet air hose (2) from the charge air cooler (3).
  7. Transfer parts as necessary.
Installation Procedure

    Install the charge air cooler outlet air hose (2) to charge air cooler (3).
  1. Install the charge air cooler outlet air hose (2) to charge air cooler (3).
  2. Clip the in retainer spring (1).
  3. Connect the intake air pressure and temperature sensor harness connector.

  4. Install the plastic fasteners (1) to the charge air cooler outlet air pipe to frame bracket (2).

  5. Install the charge air cooler inlet air pipe to the turbocharger.
  6. Caution:

    Refer to Fastener Caution.

  7. Tighten the clamp (1).
  8. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the front bumper fascia. Refer to Front Bumper Fascia ...

Charge Air Cooler Replacement
Charge Air Cooler Replacement Callout Component Name Preliminary Procedures Disconnect the negative battery cable. Refer to Battery ...

Other materials:

Blizzard Conditions
Being stuck in snow can be a serious situation. Stay with the vehicle unless there is help nearby. If possible, use Roadside Assistance. See Roadside Assistance Program. To get help and keep everyone in the vehicle safe: Turn on the hazard warning flashers. Tie a red cloth to an outside mi ...

Front Side Door Window Regulator Replacement
Front Side Door Window Regulator Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. Preliminary Procedure Remove the front side door window from the guide. Do Not remov ...

SIR Identification Views
The SIR Identification Views shown below illustrate the approximate location of all SIR components available for the vehicle. This will assist in determining the appropriate SIR Disabling and Enabling for a given service procedure, refer to SIR Disabling and Enabling. Supplemental Inf ...

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