Chevrolet Sonic Repair Manual: Clutch and Differential Housing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Clutch and Differential Housing Cleaning and Inspection

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Clean the clutch housing (1) with a suitable solvent. Air dry all the parts.
Inspect the clutch housing for the following conditions:

Cracks
Replace the clutch housing if cracks are found.
Scratches
Burrs
Nicked mounting surfaces
Damaged sealing surfaces
Damaged front or rear bearing bores
Damaged alignment pins

Inspect the machined mating surfaces for flatness. Check the mating surfaces with a straight edge.

Inspect the bearing bores for wear, scratches or grooves.

Inspect the bushings for excessive wear. Replace worn bushings.

Use a fine mill file to dress minor scratches or burrs.

If scratches, or grooves or scoring cannot be removed by hand with a soft stone or crocus cloth, replace the component.

Clutch and Differential Housing Assemble

Special Tools R-0007761 Universal Handle for Pullers and Installers R-0407009 Countershaft Front Bearing Driver R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407014 Gearshift De ...

Clutch and Differential Housing Disassemble

Special Tools M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0407008 Counter Shaft Bearing Remover R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407013 Gearshi ...

Other materials:

Headlining Trim Panel Replacement (Hatchback without Sunroof)
Headlining Trim Panel Replacement Callout Component Name Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged ...

Drive Belt Installation
Special Tools EN-955 Locking Pins EN-48488 Holding Wrench For equivalent regional tools, refer to Special Tools. Note: Ensure that the drive belt tensioner is held with EN-955?E locking pin. Install the drive belt. Move the drive belt tensioner clockwise until EN- ...

Throttle Body Inspection and Cleaning
Note: Over extended time and mileage, deposits may accumulate on the back of the throttle valve plate. The source of the deposit is exhaust gas. Typically these deposits pose no problem. Occasionally the deposit may accumulate to a point where perceived pedal effort or throttle valve mov ...

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