Chevrolet Sonic Repair Manual: Cylinder Head Removal
- Loosen the 12 cylinder head bolts in the sequence as shown. Use the following procedure:
- Loosen the cylinder head bolts 90 degrees.
- Loosen the cylinder head bolts 180 degrees.
- Remove the 12 cylinder head bolts (1).
- Remove the cylinder head (2).
- Remove the cylinder head gasket (3).
Note:
Do not damage the guide sleeves (4) and (5).
Cylinder Head Installation
Special Tools
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces.
Inspect for plane surface.
Cylinder block, cylinder h ...
Cylinder Head Replacement
Special Tools
BO-38185 Hose Clamp Pliers
EN-45059 Angle Meter
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Disconnect the negative battery cable. Re ...
Other materials:
Brake Rotor Refinishing
Special Tools
CH-41013 Rotor Resurfacing Kit
CH-42450-A Wheel Hub Resurfacing Kit
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
Note:
The disc brake rotors do not require refinishing as part of routine
brake system servic ...
Air Conditioning Evaporator Hose Assembly Replacement
Air Conditioning Evaporator Hose Assembly Replacement
Callout
Component Name
1
Air Conditioning Evaporator Hose Assembly Nut.
Caution: Refer to Fastener Caution.
Tighten
22 Y (16 lb f ...
Clutch Pedal Position Sensor Replacement
Removal Procedure
Remove the instrument panel lower trim pad cover.
Refer to Instrument Panel Lower Trim Pad Cover Replacement.
Remove the clutch pedal position sensor bolt (2).
Remove the clutch pedal position sensor (1).
Disconnect the clu ...
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