Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Cylinder Head Installation

Special Tools

EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

  1. Clean the sealing surfaces.
  2. Inspect for plane surface.
  • Install the cylinder head gasket.
  • Install the cylinder head.

  • Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

    Note:

    Note the correct tightening sequence.

  • Install NEW cylinder head bolts.
  • Tighten the bolts (1) in 5 passes. Use the EN-45059 sensor kit :
  • Cylinder Head Disassemble
    Special Tools EN-840 Pliers/Remover EN-8062 Valve Spring Compressor EN-8062-5 Adapter EN-50717-2 Compressor Assembly of EN-50717 Kit For equivalent regional tools, refer to Special Tool ...

    Cylinder Head Removal
    Loosen the 12 cylinder head bolts in the sequence as shown. Use the following procedure: Loosen the cylinder head bolts 90 degrees. Loosen the cylinder head bolts 180& ...

    Other materials:

    Headlining Trim Panel Replacement (Hatchback without Sunroof)
    Headlining Trim Panel Replacement Callout Component Name Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged ...

    Air Conditioning Compressor Replacement (LUV)
    Air Conditioning Compressor Replacement Callout Component Name Preliminary Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Raise and support the vehicle. Refer to Lifting and Jacking the ...

    Valve Lifter Installation
    Special Tool EN-845 Suction Device For equivalent regional tools, refer to Special Tools. Note: Observe the correct locations. Note: Coat the sliding surfaces with NEW engine oil. Install the 16 valve lifter (1), using the EN-845 suction device . ...

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