Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

SIR Seatbelt Pretensioner Handling Warning
Warning: When carrying an undeployed inflatable restraint seat belt retractor pretensioner: Do not carry the seat belt pretensioner by the seat belt webbing or pigtail connector, if equipped. Carry the seat belt pretensioner by the housing, keeping hands and fingers away fro ...

Instrument Panel Lower Airbag Replacement - Driver Side
Instrument Panel Lower Airbag Replacement - Driver Side Callout Component Name Warning: Refer to SIR Inflator Module Handling and Storage Warning. Warning: Refer to SIR Warning. Preliminary Procedure ...

Crankshaft Rear Oil Seal Installation
Special Tools EN-658-1 Installer EN-235-6 Installer For equivalent regional tools, refer to Special Tools. Slide the crankshaft rear oil seal (2) across the EN-235-6 installer (1). Install the crankshaft rear oil seal (1) with EN-235-6 installer ...

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