Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

DivX VOD
Press DivX VOD. DIVX VIDEO: DivX is a digital video format created by DivX, LLC, a subsidiary of Rovi Corporation. This is an official DivX Certified® device that plays DivX video. See divx.com for more information and software tools on how to convert files into DivX videos. DIVX VID ...

Camshaft Position Actuator Solenoid Valve Installation
Caution: The camshaft position actuator solenoid valves must be kept parallel to the engine front cover during removal and installation. The camshaft position actuator solenoid valves can be damaged if they become wedged or stuck during this process. Install the 2̴ ...

Secondary Air Injection System Description
The Secondary Air Injection System aids in the reduction of hydrocarbon exhaust emissions during a cold start. This occurs when the start-up engine coolant temperature (ECT) is between −10 to +56?C (14?33?F), the intake air temperature (IAT) is greater than −10?C (14?F) and it has ...

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