Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Windshield Wiper Motor Replacement
Windshield Wiper Motor Replacement Callout Component Name Preliminary Procedure Remove the wiper system module. Refer to Windshield Wiper System Module Replacement 1 Windshield Wiper Motor Brack ...

Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation (6T30)
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation Callout Component Name 1 Torque Converter and Differential Housing Seal 2 Fluid Pu ...

Engine Front Cover with Oil Pump Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Set the engine to TDC. Refer to Camshaft Timing Chain Inspection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove ...

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