Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Exhaust Manifold Removal

Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Clutch Actuator Cylinder Front Pipe Replacement

Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Unclip the clutch act ...

Other materials:

OnStar Description and Operation
This OnStar® system consists of the following components: Telematics communication interface control module OnStar® three button assembly Microphone Cellular antenna Navigation antenna Bluetooth® antenna (If equipped) Back up battery (If equipped) This system also interfaces wi ...

Rear Door Lock Cylinder Replacement
Rear Door Lock Cylinder Replacement Callout Component Name 1 Rear Side Door Lock Cylinder Opening Cover Screw Access Plug Tip: Use a flat-bladed tool to remove the cover. 2 Rear ...

Timing Belt Installation
Special Tools EN-6333 Locking Pin EN-6340 Locking Tool For equivalent regional tools, refer to Special Tools. Note: The timing belt drive gear and oil pump housing must align. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt ...

0.0066