Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Exhaust Manifold Removal

Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Clutch Actuator Cylinder Front Pipe Replacement

Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Unclip the clutch act ...

Other materials:

Removing the Spare Tire and Tools
The compact spare tire and tools are located in the storage compartment in the rear of the vehicle. The jack and tools are stored below the spare tire. 1. Extension 2. Jack 3. Wheel Wrench 4. Strap To access the spare tire and tools: 1. Open the trunk or liftgate. See Trunk (Sedan) o ...

Outside Mirror Description and Operation
Power Mirror System Components The power mirror system consists of the following components: Outside rearview mirror switch Mirror selector switch Driver outside rearview mirror Passenger outside rearview mirror Each of the outside rearview mirror contains two motors. Th ...

Torque Converter Housing with Fluid Pump Assembly Installation (6T40/45/50 Non Hybrid)
Torque Converter Housing with Fluid Pump Assembly Installation Callout Component Name 1 Fluid Pump Seal Assembly 2 Torque Converter Housing Gasket 3 Torque Converte ...

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