Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Side Door Adjustment

Chevrolet Sonic Repair Manual / Body / Body Exterior / Panels / Front Side Door Adjustment



Front Side Door Adjustment

Callout

Component Name

Preliminary Procedure

Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.

1

Front Side Door

Caution:

Refer to Fastener Caution.

Procedure

  1. Loosen the front side door hinge bolt?€‰(Qty:?€‰4) to adjust the front side door.
  2. Adjust the front side door in order to obtain an even gap between the front side door and the roof, the rear door, the rocker panel and the front fender and so that the front side door is flush with the roof, the rear door, the rocker panel and the front fender.
Adjustment

  • Front side door to roof

    (a) 4.0?€‰mm ?± 1.0?€‰mm (0.16?€‰in ?± 0.04?€‰in)

  • Front side door to rear door (above belt)

    (b) 3.5?€‰mm ?± 1.0?€‰mm (0.14?€‰in ?± 0.04?€‰in)

  • Front side door to rear door (below belt)

    (c) 3.5?€‰mm ?± 0.75?€‰mm (0.14?€‰in ?± 0.03?€‰in)

  • Front side door to rocker panel

    (d) 5.5?€‰mm ?± 1.0?€‰mm (0.22?€‰in ?± 0.04?€‰in)

  • Front side door to fender

    (e) 3.5?€‰mm ?± 0.75?€‰mm (0.14?€‰in ?± 0.03?€‰in)

Tighten


25?€‰Y (19?€‰lb?€‰ft)

Front Opening Upper Cover Replacement
Front Opening Upper Cover Replacement Callout Component Name 1 Radiator Opening Upper Cover Screw (Qty:?€‰10) ...

Front Side Door Check Link Replacement
iii! Front Side Door Check Link Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. ...

Other materials:

Front Wheelhouse Liner Replacement (Front)
Front Wheelhouse Liner Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. 1 Front Wheelhouse Liner Scr ...

Brake Pedal Assembly Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove the power vacuum brake booster bolts (1). Remove the brake pedal assembly upper nuts (1) Remove the brake pedal assembly lower nuts (1) Remo ...

Blower Motor Resistor Replacement
Blower Motor Resistor Replacement Callout Component Name Preliminary Procedure Remove the instrument panel insulator, if equipped. 1 Blower Motor Resistor Screw (Qty: 2) Caution: Refer ...

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