Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement

Removal Procedure

1. Remove the bracket fastener (1).


2. Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
3. Remove the fuel tank filler pipe bracket fastener (1).
4. Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
5. Loosen the filler pipe hose clamp (3).


6. Remove the fuel tank filler pipe (1).

Installation Procedure

1. Install the fuel tank filler pipe (1).



Caution:

Refer to Fastener Caution.

2. Tighten hose clamp (3) to 4 Y(35 lb in)

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3. Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
4. Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)

   .




5. Install the bracket fastener (1) and tighten to 9 Y(89 lb in).