Chevrolet Sonic Repair Manual: Generator Replacement (LUV)

Chevrolet Sonic Repair Manual / Electrical / Charging / Generator Replacement (LUV)

Removal Procedure

Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the drive belt. Refer to Drive Belt Replacement.
Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.

Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
Remove the battery positive cable (3) from the back of the generator.

Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.

Installation Procedure

Caution:

Refer to Fastener Caution.

Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)
.

Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)
.
Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.
Install the drive belt. Refer to Drive Belt Replacement.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.

Generator Removal

Remove the 2 generator bolts (2). Remove the generator (1). ...

Generator Replacement (LUW)

Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Drum Brake Hardware Inspection
Warning: Refer to Brake Dust Warning. Visually inspect the drum brake upper return spring (1) for the following conditions: Excessive corrosion Excessive stretching Broken Missing If any of the conditions listed were found, the drum brake upper return sp ...

Tire Inflation Description
When you inflate the tires to the recommended inflation pressures, the factory-installed wheels and tires are designed in order to handle loads to the tire's rated load capacity. Incorrect tire pressures, or under-inflated tires, can cause the following conditions: Vehicle handling co ...

Control Valve Body Assembly Installation
Control Valve Body Assembly Installation Callout Component Name 1 Low and Reverse Clutch Fluid Passage Seal 2 1-2-3-4 Clutch Fluid Passage Seal 3 Control Valve Body ...

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