Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Generator Replacement (LUV)

Chevrolet Sonic Repair Manual / Electrical / Charging / Generator Replacement (LUV)

Removal Procedure
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the drive belt. Refer to Drive Belt Replacement.
  4. Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.


  5. Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
  6. Remove the battery positive cable  (3) from the back of the generator.

  7. Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.
Installation Procedure


    Caution:

    Refer to Fastener Caution.

  1. Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)

    .



  2. Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)

    .

  3. Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.
  4. Install the drive belt. Refer to Drive Belt Replacement.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Generator Removal
Remove the 2 generator bolts (2). Remove the generator (1). ...

Generator Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Protecting Exterior Bright Metal Moldings
Caution Failure to clean and protect the bright metal moldings can result in a hazy white finish or pitting. This damage would not be covered by the vehicle warranty. The bright metal moldings on the vehicle are aluminum. To prevent damage always follow these cleaning instructions: Be sure ...

Engine Cover Replacement
Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the front of the cover, then rotate the cover backward and pull upward to remove. ...

Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank fille ...

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