Chevrolet Sonic Repair Manual: Heater and Air Conditioning Evaporator and Blower Module Removal and Installation

Chevrolet Sonic Repair Manual / HVAC / Blower Motor / Heater and Air Conditioning Evaporator and Blower Module Removal and Installation

Heater and Air Conditioning Evaporator and Blower Module Removal and Installation
Callout	Component Name
Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement. Disconnect the HVAC module electrical connectors. Remove the air conditioning evaporator hose assembly from the thermal expansion valve. Refer to Air Conditioning Evaporator Hose Assembly Replacement. Remove the heater outlet hose if equipped. Refer to Heater Outlet Hose Replacement. Remove the heater inlet hose if equipped. Refer to Heater Inlet Hose Replacement.
1	Heater and Air Conditioning Evaporator and Blower Module Fastener Caution: Refer to Fastener Caution. Tighten 22 Y (16 lb ft)
2	Heater and Air Conditioning Evaporator and Blower Module Assembly

Blower Motor Replacement

Removal Procedure — Production Blower Motor Remove the passenger side instrument panel insulator. Refer to Instrument Panel Insulator Replacement. Remove the passenger side infl ...

Blower Motor Resistor Replacement

Blower Motor Resistor Replacement Callout Component Name Preliminary Procedure Remove the instrument panel insulator, if equipp ...

Other materials:

Radio Replacement (Without US8)
Radio Replacement Callout Component Name Preliminary Procedure Remove the instrument panel center molding. Refer to Instrument Panel Center Molding Replacement. 1 Radio Bolts (Qty: 4) ...

Liftgate Window Replacement
Special Tools BO-24402-A Glass Sealant Remover (Cold Knife) BO-39032 Stationary Glass Removal Tool Use an adhesive that is approved by GM For equivalent regional tools, refer to Special Tools Removal Procedure Warning: Refer to Cracked Window Warning. Note ...

Odor Correction
Eliminating Air Conditioning Odor Odors may be emitted from the air conditioning system primarily at start up in hot, humid climates. The following conditions may cause the odor: Debris is present in the HVAC module. Microbial growth on the evaporator core When the blower ...

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