Chevrolet Sonic Repair Manual: Heater and Air Conditioning Evaporator and Blower Module Removal and Installation

Chevrolet Sonic Repair Manual / HVAC / Blower Motor / Heater and Air Conditioning Evaporator and Blower Module Removal and Installation

Heater and Air Conditioning Evaporator and Blower Module Removal and Installation
Callout	Component Name
Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement. Disconnect the HVAC module electrical connectors. Remove the air conditioning evaporator hose assembly from the thermal expansion valve. Refer to Air Conditioning Evaporator Hose Assembly Replacement. Remove the heater outlet hose if equipped. Refer to Heater Outlet Hose Replacement. Remove the heater inlet hose if equipped. Refer to Heater Inlet Hose Replacement.
1	Heater and Air Conditioning Evaporator and Blower Module Fastener Caution: Refer to Fastener Caution. Tighten 22 Y (16 lb ft)
2	Heater and Air Conditioning Evaporator and Blower Module Assembly

Blower Motor Replacement

Removal Procedure — Production Blower Motor Remove the passenger side instrument panel insulator. Refer to Instrument Panel Insulator Replacement. Remove the passenger side infl ...

Blower Motor Resistor Replacement

Blower Motor Resistor Replacement Callout Component Name Preliminary Procedure Remove the instrument panel insulator, if equipp ...

Other materials:

Front Side Door Window Regulator Motor Replacement
Front Side Door Window Regulator Motor Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. Preliminary Procedure Remove the front side door window regulator. Front Side ...

Plastic Collar Quick Connect Fitting Service
Removal Procedure Warning: Refer to Gasoline/Gasoline Vapors Warning. Note: There are several types of plastic collar fuel and evaporative emission quick connect fittings used on this vehicle. Bartholomew (1) Q Release (2) Squeeze to ...

Transmission Fluid Cooler Flushing and Flow Test
GM studies indicate that plugged or restricted transmission oil coolers and pipes cause insufficient transmission lubrication and elevated operating temperatures which can lead to premature transmission failure. Many repeat repair cases could have been prevented by following published procedur ...

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