Chevrolet Sonic Repair Manual: Rear Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Rear Side Door Replacement

Rear Side Door Replacement
Callout	Component Name
Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the rear door trim panel. Refer to Rear Side Door Trim Replacement.
1	Rear Side Door Check Link Bolt to Body Caution: Refer to Fastener Caution. Procedure Remove the water deflector. Disconnect the door electrical connector. Support the door before removing the hinge bolts. With an assistant, remove the door. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse. Tighten 22?€‰Y (16?€‰lb?€‰ft)
2	Rear Side Door Hinge Bolt to Door (Qty:?€‰2) Tighten 32?€‰Y (24?€‰lb?€‰ft)
3	Rear Side Door Hinge Bolt to Door (Qty:?€‰2) Tighten 32?€‰Y (24?€‰lb?€‰ft)
4	Rear Side Door Assembly Procedure When replacing the door it is necessary to transfer all of the internal components. If the door striker needs adjust. Refer to Rear Side Door Lock Striker Adjustment. Rear door adjustment. Refer to Rear Side Door Adjustment.

Rear Side Door Outer Panel Replacement

Removal Procedure Warning: Refer to Glass and Sheet Metal Handling Warning. Note: According to different corrosion warranties, only the regional mandatory joini ...

Rear Side Door Stationary Window Replacement

Rear Side Door Stationary Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. ...

Other materials:

Front Bumper Impact Bar Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Disable the SIR system. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove all ...

P-Metric Sized Tires Description
245/50r16953typeloadindep-passengerttemporarylt-lighttruckspeedsymbolsectionwidth(millimeters)235245275construction(sectionwidth)ddagonal(bas)40sectionwidthsectionheight Replacement tires should be of the same tire performance criteria (TPC) specification number. This will ensure the same size, ...

Front Wheel Drive Shaft Outer Joint and Boot Replacement
Special Tools DT-35910 Drive Axle Boot Clamp Pliers For equivalent regional tools, refer to Special Tools Disassemble Procedure Remove the wheel drive shaft from the vehicle. Refer to Front Wheel Drive Shaft Replacement. Install the drive axle shaft (1) i ...

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