Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Body Control Module Programming and Setup
Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the control module is not properly configured with the correct calibration software, the control module will not control all of the vehicle features properly. Ensure th ...

Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank fille ...

Transmission Indicators and Messages
The following transmission-related indicators and messages may be displayed on the Instrument Panel Cluster (IPC). For a complete listing and description of all vehicle indicators and messages, refer to Indicator/Warning Message Description and Operation. "TRANSMISSION HOT IDLE ...

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