Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Wireless Communication Interface Antenna Replacement
Wireless Communication Interface Antenna Replacement Callout Component Name Preliminary Procedure Remove the communication interface module. Refer to Communication Interface Module Replacement 1 ...

Front Wheelhouse Liner Inner Front Extension Replacement (Left SIde)
Front Wheelhouse Liner Inner Front Extension Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. 1 Fron ...

Secondary Air Injection Pump Air Cleaner Pipe Replacement
Secondary Air Injection Pump Air Cleaner Pipe Replacement Callout Component Name 1 Hose Retainer (QTY:2) Note: Squeeze the retainer on opposite sides to release. 2 Secondary A ...

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