Chevrolet Sonic Repair Manual: Separating Parts
Note:
- Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connecting rod have been disassembled, replace the
components as an assembly.
- Many internal engine components will develop specific wear patterns
on their friction surfaces.
- When disassembling the engine, internal components MUST be separated,
marked, or organized in a way to ensure installation to their original location
and position.
Separate, mark, or organize the following components:
- Piston and the piston pin
- Piston to the specific cylinder bore
- Piston rings to the piston
- Connecting rod to the crankshaft journal
- Connecting rod to the bearing cap—A paint stick or etching/engraving type
tool are recommended. Stamping the connecting rod or cap near the bearing bore
may affect component geometry.
- Crankshaft main and connecting rod bearings
- Camshaft and valve tappets
- Valve to the valve guide
- Valve spring and shim to the cylinder head location
- Engine block main bearing cap location and direction
- Oil pump drive and driven gears
Gasket Reuse and Applying Sealants
Do not reuse any gasket unless specified.
Gaskets that can be reused will be identified in the service procedure.
Do not apply sealant to any ...
The importance of cleanliness during assembly cannot be overstated. Dirt or debris
will cause engine damage. An automobile engine is a combination of many machined,
honed, polished and lapped surf ...
Other materials:
Front License Plate Bracket Replacement
Front License Plate Bracket Replacement
Callout
Component Name
Preliminary Procedure
Remove the front license plate if equipped.
1
Front License Plate Bracket Screw (Qty:?€‰4)
Caution: Re ...
Lead/Pull Description
At a constant highway speed on a typical straight road, lead/pull is the amount
of effort required at the steering wheel to maintain the vehicle's straight path.
Important: Vehicles will tend to lead/pull in the direction of the
road slope as part of normal operation.
Lead/pull is ...
Engine Coolant Thermostat Housing Removal
Caution: Refer to Engine Coolant Thermostat Housing Caution.
Remove the engine coolant thermostat housing retainer nut (4).
Remove the engine coolant thermostat housing retainer (1).
Remove the 4 engine coolant thermostat housing bolts (3).
Remo ...
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