Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Hood Adjustment
Hood Adjustment Callout Component Name 1 Hood Caution: Refer to Fastener Caution. Procedure Loosen the 4 hood hinge nuts. Adjust the hood in order to obtain an even gap on both sides between ...

Front Wheel Drive Shaft Replacement
Special Tools J-45859 Axle Remover For regional equivalent tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front suspension skid plate bolts (1) and the front suspen ...

Throttle Body Heater Outlet Pipe Replacement (LUW)
Throttle Body Heater Outlet Pipe Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. 1 Engine Coolant Air Bleed Hose ...

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