Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Front Side Door Lock Cylinder Rod Replacement
Front Side Door Lock Cylinder Rod Replacement Callout Component Name Preliminary Procedure Remove the rear side door window rear guide. Refer to Rear Side Door Window Rear Guide Replacement. Remove the rear side door lock ...

Special Tools
Illustration Tool Number / Description CH?E9376 Holding Wrench CH?E9400 J-45859 Hub Spindle Remover DT-6332 Seal Protector DT- ...

Engine Coolant Temperature Sensor Replacement (Water Outlet)
Engine Coolant Temperature Sensor Replacement Callout Component Name Preliminary Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Drain the cooling system. ...

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