Chevrolet Sonic Repair Manual: Separating Parts

Note:

• Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
• Many internal engine components will develop specific wear patterns on their friction surfaces.
• When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Replacing Engine Gaskets

Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly

The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Rear Wheelhouse Liner Replacement (Hatchback - Left)
Rear Wheelhouse Liner Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. 1 Rear Wheelhouse Panel Liner ...

Intake Manifold Installation (1.8L LUW and LWE)
Clean the sealing surfaces. Install 4 NEW gaskets. Caution: Refer to Fastener Caution. Install the intake manifold (2) and the 7 intake manifold bolts (1) and tighten to  20 Y (15 lb ft). Install the intake m ...

Lift Plate and Holding Fixture Installation
Lift Plate and Holding Fixture Installation Callout Component Name 1 DT-47811-A Transmission Lift Plate Warning: Handle with care, the transmission assembly weighs over 83 Kg (183 lbs). Bodily i ...