Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Cleaning Exterior Lamps/ Lenses, Emblems, Decals and Stripes
Use only lukewarm or cold water, a soft cloth, and a car washing soap to clean exterior lamps, lenses and emblems. Follow instructions under "Washing the Vehicle" previously in this section. Lamp covers are made of plastic, and some have a UV protective coating. Use only lukewarm wat ...

Rear Seat Back Cushion Removal and Installation (40%)
Rear Seat Back Cushion Removal and Installation Callout Component Name Preliminary Procedure Remove the rear seat cushion. Refer to Rear Seat Cushion Removal and Installation. Remove the rear seat back cushion bolster. Re ...

Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Turbocharger Replacement. 1 Turbocharger Fastener Caution: Refer t ...

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