Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Transmission
Automatic Transmission
Manual Mode
This position allows you to change gears similar to a manual transmission. To
use this feature:
1. Move the shift lever from D (Drive) rearward to M(Manual Mode).
2. Press the + (plus) end of the button on the side of the shift lever to upshift,
or push t ...
Air Intake System Description
Circuit/System Description
The primary function of the air intake system is to provide filtered air
to the engine. The system uses a filter element mounted in a housing. The filter
housing is remotely mounted and uses intake ducts to route the incoming air
into the throttle body. T ...
Transmission Case Assemble (Gen 2)
Special Tools
3-9506289 Universal Adapter
J-840733 Driver
R-0007758 Holding Fixture
R-0007761 Universal Handle
R-0007770 Holding Fixture Adapter Plates
T-9804669 Seal Installer
T-0307000 Extractor and Driver Fixture
For equivalent regional tools, refer to Special Tools.
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