Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Pairing without Touchscreen
A Bluetooth-enabled cell phone must be paired to the Bluetooth system and then
connected to the vehicle before it can be used. See your cell phone manufacturer's
user guide for Bluetooth functions before pairing the cell phone. If a Bluetooth
phone is not connected, calls will be made usin ...
Sunroof Description and Operation (Tilt and Slide)
The Tilt/Slide sunroof consists of a moving glass panel and a manual sunshade.
In the Tilt/Slide sunroof system the rear of the glass tilts up above the roof line
for venting, and slides between the headliner and the roof panel to open fully.
The sunshade is operated by manually pushing or pu ...
Battery Description and Operation
Warning: Batteries produce explosive gases, contain corrosive acid,
and supply levels of electrical current high enough to cause burns. Therefore,
to reduce the risk of personal injury when working near a battery:
Always shield your eyes and avoid leaning over the battery whenever
...
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