Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Service Prior to Assembly

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Service Prior to Assembly

The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.

Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.

Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.

When the components are reinstalled into an engine, return the components to their original location, position, and direction.

Separating Parts
Note: Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connectin ...

Special Tools
Illustration Tool Number/Description 207649 Rod Hairpins 547324 Flange Screws ...

Other materials:

Selecting a Station
Seek Tuning If the radio station is not known: Press SEEK to automatically search for available radio stations. Hold and drag to the left or right of the radio station to automatically search for available radio stations. Manual Tuning Continue pressing TUNE to manually change the rad ...

Instrument Panel, Leather, Vinyl, Other Plastic Surfaces, Low Gloss Paint Surfaces and Natural Open Pore Wood Surfaces
Use a soft microfiber cloth dampened with water to remove dust and loose dirt. For a more thorough cleaning, use a soft microfiber cloth dampened with a mild soap solution. Caution Soaking or saturating leather, especially perforated leather, as well as other interior surfaces, may cause per ...

Evaporative Emission Canister Vent Solenoid Valve Replacement
Evaporative Emission Canister Vent Solenoid Valve Replacement Callout Component Name Preliminary Procedures Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the e ...

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