Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Transmission Indicators and Messages
The following transmission-related indicators and messages may be displayed on
the Instrument Panel Cluster (IPC). For a complete listing and description of all
vehicle indicators and messages, refer to Indicator/Warning
Message Description and Operation.
"TRANSMISSION HOT IDLE ...
Load Compartment (Hatchback)
The load compartment cover can be used to conceal objects under it or removed
and placed on the bottom of the load compartment to carry larger loads.
To remove the load compartment cover:
Lift up on the load compartment cover and pull out.
Store the load compartment cover on the bottom of ...
Control Solenoid Valve and Transmission Control Module Assembly Installation
Control Solenoid Valve and Transmission Control Module Assembly Installation
Callout
Component Name
1
Control Solenoid Valve Assembly Filter Plate
Caution: Use care when removing or installing the filter plate
...
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