Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Service Prior to Assembly

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Service Prior to Assembly

The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.

Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.

Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.

When the components are reinstalled into an engine, return the components to their original location, position, and direction.

Separating Parts
Note: Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connectin ...

Special Tools
Illustration Tool Number/Description 207649 Rod Hairpins 547324 Flange Screws ...

Other materials:

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Removal Procedure Warning: Refer to Exhaust Service Warning. Remove the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement. Disconnect the heated oxygen sensor-2. Refer to Heated Oxygen Sensor Rep ...

Input, Reaction, and Output Carrier Disassemble
Input, Reaction, and Output Carrier Disassemble Callout Component Name 1 Output Carrier Assembly Note: The 6T30 and 6T40 have 4 pinions. The 6T45 and 6T50 have 5 pinions. ...

How to enable/disable the RCTA system
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