Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Hood Primary and Secondary Latch Replacement
Hood Primary and Secondary Latch Replacement
Callout
Component Name
1
Hood Primary and Secondary Latch Bolt (Qty:?€‰2)
Caution: Refer to Fastener Caution.
Tighten
22?€‰Y (16?€‰lb?€‰ft) ...
Strut and Shock Absorber Inspection
Note: The strut assembly DOES NOT have to be removed from the vehicle
to perform the following inspection procedure.
Note: A light film of oil on the top portion of the strut is normal.
DO NOT replace the strut for this condition.
Condition 1
Oil or fluid residue only o ...
Automatic Transmission Control Indicator Opening Cover Replacement
Automatic Transmission Control Indicator Opening Cover Replacement
Callout
Component Name
Preliminary Procedure
Remove the front floor console cover. Refer to
Front Floor Console Cover Replacement.
1
...
0.006