Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Emblem/Nameplate Replacement
Caution: Refer to Exterior Trim Emblem Removal Caution.
The part and vehicle surface should be 21?°C (70?°F) prior to installation.
The vehicle should remain inside in a temperature range of 21?°C (70?°F) for
1 hour after assembly to allow the adhesive to develop sufficient bo ...
Front End Upper Tie Bar Replacement
Front End Upper Tie Bar Replacement
Callout
Component Name
Preliminary Procedures
Disable the SIR system. Refer to SIR Disabling and Enabling.
Remove the front fascia. Refer to Front Bumper Fascia Replacement.
Rem ...
Interior lights
Basic information
CAUTION
In the Nissan Armada, avoid leaving interior lights switched on for extended
periods when the engine is not running, as this may lead to battery discharge.
Always switch off all interior lighting before leaving the Nissan Armada
to preserve battery life and ens ...
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