Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Dinghy Towing RS Model with Automatic Transmission
Caution
If the vehicle is towed with all four wheels on the ground, the drivetrain
components could be damaged. The repairs would not be covered by the vehicle warranty.
Do not tow the vehicle with all four wheels on the ground.
The vehicle was not designed to be towed with all four wheels o ...
Liftgate Side Applique Replacement (Hatchback)
Liftgate Side Applique Replacement
Callout
Component Name
Preliminary Procedure
Open and support the rear liftgate assembly.
Remove the liftgate trim finish panel. Refer to Liftgate Trim Finish
Panel Replacement.
Disc ...
Instrument Panel Lower Intermediate Reinforcement Replacement
Instrument Panel Lower Intermediate Reinforcement Replacement
Callout
Component Name
Preliminary Procedures
Disable the SIR system. Refer to SIR Disabling and Enabling.
Remove the passenger inflatable restraint instrument ...
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