Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Fabric/Carpet/Suede
Start by vacuuming the surface using a soft brush attachment. If a rotating brush
attachment is being used during vacuuming, only use it on the floor carpet. Before
cleaning, gently remove as much of the soil as possible using one of the following
techniques:
Gently blot liquids with a pap ...
Intake Manifold Installation
Clean the sealing surfaces.
Install the intake manifold (1) along with a NEW intake manifold gasket.
Caution: Refer to Fastener Caution.
Install the 6 intake manifold bolts (1) and tighten to 20 Y (15 lb ft).
...
Intelligent Key operating range
The Nissan Armada Intelligent Key system functions only when the key is located
within the defined operating range of the request switches 1 and 2 (if equipped).
For optimal performance, the Nissan Armada Intelligent Key must be within approximately
80 cm (31.50 in) of each request switch.
...
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