Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Tire Inflation Description
When you inflate the tires to the recommended inflation pressures, the factory-installed
wheels and tires are designed in order to handle loads to the tire's rated load
capacity. Incorrect tire pressures, or under-inflated tires, can cause the following
conditions:
Vehicle handling co ...
Front Wheel Drive Shaft Seal Replacement - Right Side
Special Tools
DT-446 Installer Drift
DT-7004 Slide Hammer
DT-23129 Universal Seal Remover
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the front suspension sk ...
Radiator Replacement (LDE LUW)
Radiator Replacement
Callout
Component Name
Preliminary Procedures
Drain the coolant. Refer to Cooling System Draining and Filling.
Remove the engine coolant temperature sensor.
Remove the air conditioning condenser. R ...
0.0071