Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Starter Replacement (LUW)

Chevrolet Sonic Repair Manual / Electrical / General / Starter Replacement (LUW)

Removal Procedure
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  4. Remove the intake manifold brace fasteners (1) and remove the intake manifold brace (2).

  5. Remove the starter solenoid battery positive fastener (2) and the starter mounting stud/fastener (1).
  6. Remove the battery positive and negative cable (3) from the starter.

  7. Remove the starter solenoid fastener (1) and the engine harness terminal (2) from the starter solenoid.

    8. Note:

    The starter mounting fastener can be accessed from the top of the engine, with the battery tray removed.

  8. Remove the starter mounting fastener (1) and the starter (3) from the vehicle.
Installation Procedure


    Caution:

    Refer to Fastener Caution.

  1. Install the starter (3) into position and tighten the starter mounting fastener (1) to 25 Y (18 lb ft)

    .



  2. Install the engine harness terminal (2) to the starter solenoid and tighten the solenoid fastener (1) to 9 Y (80 lb in)

    .



  3. Install the battery negative cable terminal and the starter mounting stud/fastener (1) to the starter. Tighten to 25 Y (18 lb ft)

    .

  4. Install the positive battery cable terminal to the starter solenoid and tighten the fastener (2) to 9 Y (80 lb in)

    .



  5. Install the intake manifold brace (2) and mounting fasteners (1). Tighten to 8 Y (71 lb in)

    .

  6. Install the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Starter Replacement (LUV)
Removal Procedure Disconnect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and J ...

Starting System Description and Operation
The starter motors are non-repairable starter motors. They have pole pieces that are arranged around the armature. Both solenoid windings are energized. The pull-in winding circuit is completed to ...

Other materials:

Tire Designations
Tire Size The following is an example of a typical passenger vehicle tire size. (1) Passenger (P-Metric) Tire: The United States version of a metric tire sizing system. The letter P as the first character in the tire size means a passenger vehicle tire engineered to standards set by the U.S. ...

Front Wheel Drive Shaft Seal Replacement - Right Side
Front Wheel Drive Shaft Seal Replacement - Right Side Callout Component Name Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the right wheel drive shaft. Refer to ...

Transmission Mount Replacement - Left Side
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Install the engine support fixture. Refer to Engine Support Fixture. Remove and DISCARD the left transmission mount to bracket bolts (1). Remove the left transmission mo ...

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