Chevrolet Sonic Repair Manual: Transmission Disassemble (Gen 1)
Special Tools
- 3-9506289 Universal Adapter
- R-0007758 Holding Fixture
- S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
- Attach R-0007758 holding fixture (2) to the transmission.
- Attach R-0007758 holding fixture (2) with transmission to the 3-9506289 Universal Adapter (1).
- Remove the clutch release bearing (1).
- Remove the clutch fork shaft retaining bolt (2).
- Remove the clutch fork shaft (1).
- Remove the transmission control lever housing bolts (1).
- Remove the control lever housing (2) and gasket (3).
- Remove the transmission cover bolts (3).
- Remove the transmission cover (2) and gasket (1).
- Remove the back up lamp switch (1).
- Remove the transmission case bolts (3).
- Remove the transmission case (2) and gasket (1).
- Remove the case magnet (4), may stay with case.
- Remove the reverse idler gear washer (5), may stay on the reverse idler gear shaft.
- Mark the differential bearing adjuster and case (1) before removal.
- Remove the differential bearing adjuster lock bolt (1).
- Remove the differential bearing adjuster lock (2).
- Using S-9407198 differential bearing race wrench remove the front differential bearing adjuster (1).
- Remove the front differential bearing retainer O-ring seal (2).
- Remove the front differential carrier cover bolts (1).
- Remove the differential carrier cover (2) and gasket (3).
- Remove the front differential carrier (1).
Transmission Component and System Description
The mechanical components of the 6T30/40/45/50 are as follows:
A torque converter with an electronically controlled capacity clutch (ECCC)
Gear-type fluid pump assembly
1??? and low ...
Transmission Disassemble (Gen 2)
Special Tools
3-9506289 Universal Adapter
R-0007758 Holding Fixture
S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
Attach R-0 ...
Other materials:
Front Compartment Front Insulator Cover Replacement
Front Compartment Front Insulator Cover Replacement
Callout
Component Name
1
Front Compartment Front Insulator Cover Screw (Qty:?€‰2)
Caution: Refer to Fastener Caution.
Tighten
2.5?€‰Y (22?₠...
Front Side Door Upper Hinge and Lower Hinge Replacement
Front Side Door Upper Hinge and Lower Hinge Replacement
Callout
Component Name
1
Front Side Door Upper Hinge to Body Bolt (Qty:?€‰2)
Caution: Refer to Fastener Caution.
Procedures
Before removing ...
General Description
The factory installed tires are designed to operate satisfactorily with loads
up to and including the full rated load capacity when these tires are inflated to
the recommended pressures.
The following factors have an important influence on tire life:
Correct tire pressures
Correct wheel ...
0.0075