Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Transmission Disassemble (Gen 1)

Special Tools

For equivalent regional tools, refer to Special Tools.


    Attach R-0007758 holding fixture (2) to the transmission.
  1. Attach R-0007758 holding fixture (2) to the transmission.
  2. Attach R-0007758 holding fixture (2) with transmission to the 3-9506289 Universal Adapter (1).


  3. Remove the clutch release bearing (1).

  4. Remove the clutch fork shaft retaining bolt (2).
  5. Remove the clutch fork shaft (1).

  6. Remove the transmission control lever housing bolts (1).
  7. Remove the control lever housing (2) and gasket (3).

  8. Remove the transmission cover bolts (3).
  9. Remove the transmission cover (2) and gasket (1).

  10. Remove the back up lamp switch (1).

  11. Remove the transmission case bolts (3).
  12. Remove the transmission case (2) and gasket (1).
  13. Remove the case magnet (4), may stay with case.
  14. Remove the reverse idler gear washer (5), may stay on the reverse idler gear shaft.

  15. Mark the differential bearing adjuster and case (1) before removal.

  16. Remove the differential bearing adjuster lock bolt (1).
  17. Remove the differential bearing adjuster lock (2).

  18. Using S-9407198 differential bearing race wrench remove the front differential bearing adjuster (1).
  19. Remove the front differential bearing retainer O-ring seal (2).

  20. Remove the front differential carrier cover bolts (1).
  21. Remove the differential carrier cover (2) and gasket (3).

  22. Remove the front differential carrier (1).
Transmission Component and System Description
The mechanical components of the 6T30/40/45/50 are as follows: A torque converter with an electronically controlled capacity clutch (ECCC) Gear-type fluid pump assembly 1??? and low ...

Transmission Disassemble (Gen 2)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Attach R-0 ...

Other materials:

Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps
Sedan Taillamp Shown, Hatchback Taillamp Similar 1. Back-up Lamp 2. Turn Signal Lamp 3. Stop Lamp/Taillamp 4. Sidemarker Lamp To replace one of these bulbs: 1. Open the trunk. 2. Remove the two screws, which secure the taillamp assembly. 3. Remove the taillamp assembly by pulling it stra ...

Wireless Communication Interface Antenna Replacement
Wireless Communication Interface Antenna Replacement Callout Component Name Preliminary Procedure Remove the communication interface module. Refer to Communication Interface Module Replacement 1 ...

Keyless Entry System Description and Operation
The keyless entry system is a vehicle entry device. The keyless entry system is used in conjunction with the door locks to unlock the vehicle. Keyless entry will lock/unlock the vehicle doors or open the rear compartment lid when a corresponding button on the keyless entry transmitter is press ...

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