Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Disassemble

Special Tool

EN-49940 Remover Quick Connector

For equivalent regional tools, refer to Special Tools.


    Remove the 2 turbocharger oil return pipe bolts (2).
  1. Remove the 2 turbocharger oil return pipe bolts (2).
  2. Remove the turbocharger oil return pipe (1) and the sealing (3) from the turbocharger.

  3. Note:

    The quick fitting connectors should be always replaced when the turbocharger coolant pipes are removed

  4. Install the EN-49940 remover  (2) to the turbocharger coolant feed pipe (1) and the quick fitting connector as shown.
  5. Compress the EN-49940 remover and remove the turbocharger coolant feed pipe direction of the arrow.


  6. Remove the quick fitting connector (2) and the seal ring (1).
  7. Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Turbocharger Installation
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Replace the connect fittings on the turbocharger coolant feed pipe an ...

Other materials:

Crankshaft Rear Oil Seal Installation
Special Tools EN-658-1 Installer EN-235-6 Installer For equivalent regional tools, refer to Special Tools. Slide the crankshaft rear oil seal (2) across the EN-235-6 installer (1). Install the crankshaft rear oil seal (1) with EN-235-6 installer ...

Transmission Assemble (Gen 1)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Install the clutch and differential housing assembly (1) onto ...

Synchronizers Disassemble
1st/2nd Gear Synchronizer iv Note: When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location. Remove the 1st/2nd gear synchronizer hub  ...

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