Chevrolet Sonic Repair Manual: Turbocharger Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Turbocharger Disassemble

Special Tool

EN-49940 Remover Quick Connector

For equivalent regional tools, refer to Special Tools.

Remove the 2 turbocharger oil return pipe bolts (2).

Remove the 2 turbocharger oil return pipe bolts (2).
Remove the turbocharger oil return pipe (1) and the sealing (3) from the turbocharger.

Note:

The quick fitting connectors should be always replaced when the turbocharger coolant pipes are removed

Install the EN-49940 remover (2) to the turbocharger coolant feed pipe (1) and the quick fitting connector as shown.
Compress the EN-49940 remover and remove the turbocharger coolant feed pipe direction of the arrow.

Remove the quick fitting connector (2) and the seal ring (1).
Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.

Turbocharger Coolant Return Pipe Replacement (LUV)

Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Turbocharger Installation

Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Replace the connect fittings on the turbocharger coolant feed pipe an ...

Other materials:

Shoulder Belt Height Adjuster
The vehicle has a shoulder belt height adjuster for the driver and right front passenger seating positions. Adjust the height so the shoulder portion of the belt is on the shoulder and not falling off of it. The belt should be close to, but not contacting, the neck. Improper shoulder belt hei ...

Rear Wheelhouse Liner Replacement (Hatchback - Right)
Rear Wheelhouse Liner Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. 1 Rear Wheelhouse Panel Liner ...

Instrument Panel Center Upper Molding Replacement
Instrument Panel Center Upper Molding Replacement Callout Component Name Preliminary Procedure Remove the instrument panel center molding. Refer to Instrument Panel Center Molding Replacement. 1 ...

0.0137