Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Disassemble

Special Tool

EN-49940 Remover Quick Connector

For equivalent regional tools, refer to Special Tools.


    Remove the 2 turbocharger oil return pipe bolts (2).
  1. Remove the 2 turbocharger oil return pipe bolts (2).
  2. Remove the turbocharger oil return pipe (1) and the sealing (3) from the turbocharger.

  3. Note:

    The quick fitting connectors should be always replaced when the turbocharger coolant pipes are removed

  4. Install the EN-49940 remover  (2) to the turbocharger coolant feed pipe (1) and the quick fitting connector as shown.
  5. Compress the EN-49940 remover and remove the turbocharger coolant feed pipe direction of the arrow.


  6. Remove the quick fitting connector (2) and the seal ring (1).
  7. Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Turbocharger Installation
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Replace the connect fittings on the turbocharger coolant feed pipe an ...

Other materials:

Front Wheel Bearing and Hub Replacement
Special Tools CH-50559 Wheel Hub/Bearing Remover Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the steering knuckle assembly from the vehicle. Refer to Steering ...

Front Wheel Drive Shaft Seal Replacement - Left Side
Front Wheel Drive Shaft Seal Replacement - Left Side Callout Component Name Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the left wheel drive shaft. Refer to Front ...

Throttle Body Installation
Install the throttle body (2) and a NEW throttle body seal ring (1). Caution: Refer to Fastener Caution. Install the 4 throttle body bolts (3) and tighten to  8 Y (71 lb in). ...

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