Chevrolet Sonic Repair Manual: Turbocharger Installation
Special Tool
EN-49942 Holding Wrench
For equivalent regional tools, refer to Special Tools.
- Clean the sealing surfaces.
- Replace the connect fittings on the turbocharger coolant feed pipe and the turbocharger coolant return pipe. Refer to Turbocharger Disassemble and Turbocharger Assemble.
- Install the turbocharger assembly (1) and a NEW turbocharger gasket (2).
- Connect the turbocharger oil return pipe to the engine while installing the turbocharger.
- Install the turbocharger coolant feed pipe hollow screw along with 2 NEW seal rings (1) and (2).
- Install the 8 NEW turbocharger nuts (1).
- Tighten the 8 turbocharger nuts in a sequence as shown to 8 Y (71 lb in)
.
- Repeat the tightening procedure to ensure a proper fastening of the turbocharger nuts.
- Connect the turbocharger coolant return hose (6) to the oil cooler coolant
inlet pipe and install the turbocharger coolant return pipe bolt (7) to the
oil cooler. Tighten the turbocharger coolant return pipe bolt to 8 Y (71 lb in)
.
- Install the turbocharger oil feed pipe (2) along with a NEW rubber seal ring.
- Install the turbocharger oil feed pipe hollow screw (4) in compound with 2 NEW seal rings (1) and (3).
- Install the turbocharger oil feed pipe bolt (5) to the oil cooler and tighten
to 10 Y (89 lb in)
.
- Tighten the turbocharger oil feed pipe hollow screw to 30 Y (22 lb ft)
.
- Install the EN-49942 holding wrench (2) to the turbocharger coolant feed pipe. Guide a ratchet wrench (1) along with an extension through EN-49942 holding wrench to the turbocharger coolant feed pipe hollow screw.
- Tighten the turbocharger coolant feed pipe hollow screw with ratchet wrench
and extension (1) to 30 Y (22 lb ft)
.
Note:
Mind the turbocharger oil return pipe.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Note:
The EN-49942 holding wrench (2) should be installed to turbocharger coolant feed pipe as shown. The holding wrench should be installed to avoid twisting of the turbocharger coolant feed pipe during the fastening procedure.
Note:
EN-49942 holding wrench (2) should be installed to turbocharger coolant feed pipe as shown. The holding wrench should be installed to avoid twist of the turbocharger coolant feed pipe while the fastening procedure.
Turbocharger Disassemble
Special Tool
EN-49940 Remover Quick Connector
For equivalent regional tools, refer to Special Tools.
Remove the 2 turbocharger oil return pipe bolts (2).
Remove the turbo ...
Turbocharger Oil Feed Pipe Replacement
Removal Procedure
Open the hood.
Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection
and Connection.
Remove the exhaust manifold heat shield. Refer ...
Other materials:
Front Bumper Impact Bar Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Disable the SIR system. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove all ...
Rear-facing child restraint installation using the seat belts
WARNING
When installing a rear-facing child restraint in the Nissan Armada, the
three-point seat belt must be switched to Automatic Locking Retractor (ALR)
mode.
Failure to activate ALR mode may result in the child restraint not being
securely fixed. This could cause the seat to sh ...
In Car Camera menu
The Nissan Armada In-Car Camera system allows you to capture video and photos
inside the vehicle cabin, making it an excellent tool for recording memorable family
trips, monitoring passengers, or documenting important moments during your journey.
This feature enhances the overall driving exper ...
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