Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Wheel Stud Replacement

Special Tools

CH 43631 Ball Joint Separator

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  3. Without disconnecting the hydraulic brake flex hose, remove and support the brake caliper and bracket as an assembly. Refer to Front Brake Rotor Replacement.
  4. Remove the front wheel hub. Refer to Front Wheel Bearing and Hub Replacement.


  5. Using the CH 43631 separator  (2), remove the wheel stud (1) from the wheel bearing and hub.
Installation Procedure

    Install a NEW wheel stud to the wheel hub flange (2).
  1. Install a NEW wheel stud to the wheel hub flange (2).
  2. Position three washers (3) and an old lug nut (1) on the stud to be replaced.
  3. Position the pry bar to hold the wheel bearing flange while tightening the wheel lug nut.
  4. Tighten the old lug nut (1) until the wheel stud is firmly seated in the wheel hub flange.
  5. Remove the washers (3) and the old lug nut (1)  and the pry bar.
  6. Install the front wheel hub. Refer to Front Wheel Bearing and Hub Replacement.
  7. Install the front brake rotor. Refer to Front Brake Rotor Replacement.
  8. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  9. Lower the vehicle.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts, and wheel nuts should be replaced. If the wheel leaks air, replace it ...

Electrical
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Other materials:

Front Side Door Lock Cylinder Rod Replacement
Front Side Door Lock Cylinder Rod Replacement Callout Component Name Preliminary Procedure Remove the rear side door window rear guide. Refer to Rear Side Door Window Rear Guide Replacement. Remove the rear side door lock ...

Rear Side Door Window Replacement (Sedan)
Rear Side Door Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. Preliminary Procedures Remove the rear side door trim panel. Refer to Rear Side Door Trim ...

Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
Note: After remounting a tire and wheel assembly to a hub/axle flange, remeasure the tire and wheel assembly on-vehicle runout in order to verify that the amount of runout has been reduced and brought to within tolerances. Mark the location of the high spot on the tire and wheel asse ...

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