Chevrolet Sonic Repair Manual: Wheel Stud Replacement
Special Tools
CH 43631 Ball Joint Separator
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
- Without disconnecting the hydraulic brake flex hose, remove and support the brake caliper and bracket as an assembly. Refer to Front Brake Rotor Replacement.
- Remove the front wheel hub. Refer to Front Wheel Bearing and Hub Replacement.
- Using the CH 43631 separator (2), remove the wheel stud (1) from the wheel bearing and hub.
- Installation Procedure
-
- Install a NEW wheel stud to the wheel hub flange (2).
- Position three washers (3) and an old lug nut (1) on the stud to be replaced.
- Position the pry bar to hold the wheel bearing flange while tightening the wheel lug nut.
- Tighten the old lug nut (1) until the wheel stud is firmly seated in the wheel hub flange.
- Remove the washers (3) and the old lug nut (1) and the pry bar.
- Install the front wheel hub. Refer to Front Wheel Bearing and Hub Replacement.
- Install the front brake rotor. Refer to Front Brake Rotor Replacement.
- Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
- Lower the vehicle.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel
nuts keep coming loose, the wheel, wheel bolts, and wheel nuts should be replaced.
If the wheel leaks air, replace it ...
Electrical
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Other materials:
Rear Side Door Weatherstrip Replacement - Body Side
Rear Side Door Weatherstrip Replacement - Body Side
Callout
Component Name
Preliminary Procedures
Remove the upper center pillar trim. Refer to Center Pillar Upper
Trim Panel Replacement.
Remove the lower center pillar tr ...
HVAC System Control Module Programming and Setup
Note:
DO NOT program a control module unless directed to by a service procedure
or a service bulletin. If the control module is not properly configured
with the correct calibration software, the control module will not control
all of the vehicle features properly.
Ensure th ...
Main Shaft Disassemble (Gen 1)
Table 1:
1st Gear Removal
Table 2:
1st Gear Blocking Rings Removal
Table 3:
1st and 2nd Gear Synchronizer Hub Retaining Ring
Removal
Table 4:
1st and 2nd Gear Synchronizer Hub and 2nd Gear
Removal
Table 5:
2nd Gear Bearing Remova ...
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