Chevrolet Sonic Repair Manual: Body Hinge Pillar Lower Reinforcement Replacement
- Removal Procedure
-
- Disable the SIR system. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Repair as much of the damage as possible. Refer to Dimensions - Body.
- Remove the sealers and anti-corrosion materials from the repair area. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds of the front hinge pillar body.
- Drill all factory welds (1). Note the number and location of welds for installation of the service assembly.
- Remove the damaged front hinge pillar body reinforcement (1).
Warning:
Refer to Approved Equipment for Collision Repair Warning.
- Installation Procedure
-
- Prepare all mating surfaces as necessary.
- Align the front hinge pillar body reinforcement.
- Drill 8 mm (5/16 in)
holes for plug welding along the edges of the front hinge pillar body as noted from the original panel (1).
- Clean and prepare the attaching surfaces for welding.
- Position the front hinge pillar body reinforcement on the vehicle (1).
- Verify the fit of the front hinge pillar body reinforcement.
- Clamp the front hinge pillar body reinforcement into position.
- Plug weld accordingly (1).
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
General
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Body Waterleak Repair
Warning: If the vehicle interior is exposed to moisture and becomes
soaked up to the level of the sensing and diagnostic module (SDM), the SDM and
SDM harness connector must be replaced. ...
Other materials:
Front Side Door Window Regulator Motor Replacement
Front Side Door Window Regulator Motor Replacement
Callout
Component Name
Warning: Refer to Glass and Sheet Metal Handling Warning.
Preliminary Procedure
Remove the front side door window regulator. Front Side ...
Water Pump Replacement (LUW)
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the water pump pulley. Refer to Water Pump Pulley Replacement.
Remove the 5 water pump bolts (2).
Remove the water pump (1).
Insta ...
Timing Belt Rear Cover Installation
Re-cut the 4 rear timing belt cover threads.
Install the timing belt rear cover (1).
Caution: Refer to Fastener Caution.
Note: Service may offer bolts that are not microencapsulated.
If this is the case apply thread lock agent to the bolt. If fastener is
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0.006