Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Body Waterleak Repair

Chevrolet Sonic Repair Manual / Body / General / Body Waterleak Repair



Warning:

If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which could cause airbag deployment and result in personal injury.

Depending on the location of the waterleak, you may have to remove certain interior components in order to repair the leak.

  1. If the floor carpet is wet, refer to Floor Carpet Drying.


  2. Cut out a portion of the adhesive caulking in the leak area from inside or outside of the vehicle.
  3. Clean and remove all loose particles of the adhesive old caulking from the area.
  4. Apply joint body and seam sealer where the old adhesive caulking was removed.
  5. Allow the adhesive caulking to dry for several hours.
  6. Test for leaks.
  7. Install the trim, if removed.
Body Hinge Pillar Lower Reinforcement Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Disable the SIR system. Refer to SIR Disabling and Enabling. Disconnect the nega ...

Dimensions - Body (4NB)
Point-to-point measurements are for reference only. All measurements are given in millimeters. Use these measurements for diagnosing and estimating. Point-to-point measurements are duplicated with ...

Other materials:

Airbag Steering Wheel Module Replacement
Removal Procedure Warning: Refer to SIR Inflator Module Handling and Storage Warning. Warning: Refer to SIR Warning. Disable the SIR system. Refer to SIR Disabling and Enabling. Rotate the steering wheel 180 degrees. Using a bl ...

Engine Coolant Thermostat Housing Removal
Caution: Refer to Engine Coolant Thermostat Housing Caution. Remove the engine coolant thermostat housing retainer nut (4). Remove the engine coolant thermostat housing retainer (1). Remove the 4 engine coolant thermostat housing bolts (3). Remo ...

Crankshaft Front Oil Seal Replacement
Special Tools EN-960 Installer EN-45000 Remover Oil seal For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement. Place a drain pan underneath the front crankshaft seal area. ...

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